Optical Layered Composite With Reduced High-Index Layers for AR Color Fidelity

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Solution Overview

Problem

Augmented reality devices face challenges in achieving good real-world image quality, overlaid image quality, and wearability while minimizing in-plane optical loss and improving color fidelity.

Innovation Solution

An optical layered composite with specific refractive index and thickness ratios in coating layers, including groups A and B, is used to enhance image propagation and reduce reflectivity, weight, and improve optical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional coating designs with high refractive index layers are used, then anti-reflect properties are achieved, but in-plane optical loss increases and color fidelity deteriorates

Engineering Contradiction:
Improvein-plane optical lossVSAvoidcolor fidelity
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent changes the refractive index parameter distribution in the coating layers, specifically using a gradient approach where the refractive index decreases from the substrate interface toward the outer surface. This parameter optimization reduces in-plane optical loss while preserving color fidelity by carefully selecting refractive indices (e.g., 1.7, 1.5, 1.3) and thicknesses for each layer.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite coating structures combining multiple materials with different refractive indices (such as TiO2, SiO2, and hybrid organic-inorganic materials) to create a multi-layer system that simultaneously achieves low optical loss and high color fidelity through synergistic material properties.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If conventional anti-reflective coatings are applied, then reflectivity is reduced, but device weight increases

Engineering Contradiction:
ImprovereflectivityVSAvoiddevice weight
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The patent utilizes thin film technology to create anti-reflective coatings with total thicknesses ranging from 50-200 nanometers. These ultra-thin films provide effective anti-reflective properties while contributing negligibly to device weight, thereby resolving the contradiction between reflectivity reduction and weight minimization.

Inventive Principle:
Principle #30Flexible shells and thin films

3Manufacturing precision

If image propagation is improved in transverse direction, then overlaid image quality increases, but real world image quality deteriorates

Engineering Contradiction:
Improveoverlaid image qualityVSAvoidreal world image quality
Core Design Contradiction:
Manufacturing precisionVSIllumination intensity

Solution Approach 1:

The patent applies local quality optimization by designing the coating structure to have directionally selective optical properties. The coating is engineered to provide enhanced guidance and propagation for transverse-traveling overlaid images through specific refractive index gradients, while simultaneously maintaining high transmission and quality for longitudinally incident real-world light through optimized layer configurations.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical layered composite improves image propagation, reduces in-plane optical loss, enhances color fidelity, and provides good anti-reflective properties, resulting in a lightweight and high-quality augmented reality device.

Implementation Method 1

a coating comprising a group A of coating layers having a refractive index of 1.7 or more and a group B of coating layers having a refractive index of less than 1.7

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

improve color fidelity... provide a device in which transverse propagation of an image is improved whilst simultaneously achieving good anti-reflect properties

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS12411266B2Optical layered composite having a reduced content of highly refractive layers and its application in augmented reality
Publication Date: 2025.09.09 SCHOTT AG
  • US12411266B2 patent drawing
  • US12411266B2 patent drawing
  • US12411266B2 patent drawing

AI summary

An optical layered composite includes: a substrate having a front face, a back face, a thickness ds between the front face and the back face and a refractive index ns; and a coating applied to the front face. The coating comprises a group A of coating layers having a refractive index of 1.7 or more and a group B of coating layers having a refractive index of less than 1.7. The sum of the thicknesses of the layers of the group A is at most 55% of the total thickness dc of the coating.