Reduced Pixel Fill Factor in Projection Displays Using Shift-Add Fusion

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Solution Overview

Problem

Existing projection-based displays face challenges in increasing display resolution without reducing pixel size or increasing pixel grid area, which can lead to manufacturing limitations, increased complexity, and reduced image quality due to overlap and blurring of shifted images.

Innovation Solution

The use of shift-add fusion (SAF) technique, combined with reducing the optical shadowing fraction (OSFF) by increasing the tilt of illumination optics, allows for multiple shifted images to be projected without overlap, using a deconvolution algorithm to mitigate blurring and enhance image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If pixel size is reduced to increase display resolution, then display resolution is improved, but manufacturing precision requirements increase and image quality deteriorates due to overlap and blurring

Engineering Contradiction:
Improvedisplay resolutionVSAvoidpixel size control
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent introduces a temporal dimension to the display system by implementing shift-add fusion that projects multiple shifted images sequentially at different time points. This temporal multiplexing allows the system to achieve higher effective resolution without reducing physical pixel size, as each pixel contributes to multiple shifted image positions across different time frames. The approach transforms a spatial resolution problem into a temporal processing solution.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent segments the image projection process into multiple discrete shifted image projections. Instead of projecting a single static image, the system divides the frame into multiple shifted versions that are projected sequentially. Each shifted image is a segment of the overall display task, and their combination through deconvolution algorithms achieves super-resolution without requiring smaller physical pixels.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If pixel grid area is increased to increase display resolution, then display resolution is improved, but device complexity and manufacturing costs increase

Engineering Contradiction:
Improvedisplay resolutionVSAvoidpixel grid area
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements dynamic image shifting by tilting the illumination lens at an offset angle greater than twice the micromirror tilt angle. This dynamic optical configuration enables the projection of multiple shifted images without requiring additional physical pixels or expanding the pixel grid area. The dynamic tilting mechanism allows the same pixel array to generate multiple effective image positions through temporal multiplexing.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the optical parameters of the illumination system by adjusting the incident angle of light on the micromirrors to be greater than twice the micromirror tilt angle. This parameter change enables the micromirrors to redirect light to multiple different angles, creating multiple shifted image projections from the same pixel array without requiring additional pixels or increased grid area.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If multiple shifted images are projected to increase display resolution, then display resolution is improved, but image quality deteriorates due to overlap and blurring

Engineering Contradiction:
Improvedisplay resolutionVSAvoidimage sharpness
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent implements a feedback mechanism through deconvolution algorithms that process the multiple shifted images to reconstruct a sharp high-resolution image. The system captures multiple shifted image projections and uses computational feedback to eliminate overlap and blurring effects. This feedback processing restores image sharpness and achieves super-resolution by compensating for the degradation introduced during the shift-add fusion process.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces deconvolution algorithms as an intermediary processing step between the shifted image projections and the final displayed image. This computational intermediary separates and reconstructs the overlapping shifted images, removing blurring effects and producing a sharp high-resolution output. The intermediary processing layer transforms the degraded shifted images into a quality high-resolution image without requiring additional hardware.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases display resolution by combining multiple shifted images effectively, maintaining image sharpness and reducing manufacturing costs, while avoiding the need to reduce pixel size or increase pixel grid area.

Implementation Method 1

the micromirrors configured to reflect the incident light to produce modulated light

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

a focusing lens optically coupled to the laser and to the SLM and configured to direct the incident light towards the SLM

Methodology Applied
Scientific EffectOptical focusing: Focusing

Implementation Method 3

a projection lens optically coupled to the actuator and configured to project the shifted light

Methodology Applied
Scientific EffectOptical projection: Lens

Data Source

PatentUS12464099B2Optically reduced display pixel fill factor for increased display resolution
Publication Date: 2025.11.04 TEXAS INSTRUMENTS INC
  • US12464099B2 patent drawing
  • US12464099B2 patent drawing
  • US12464099B2 patent drawing

AI summary

An apparatus includes a focusing lens, a SLM optically coupled to the focusing lens and comprising micromirrors on a surface of the SLM, where the focusing lens is tilted at an incident angle relative to the surface of the SLM, an incident light beam is illuminated on the SLM at the incident angle, and the incident angle is greater by an offset angle than twice a tilt angle of the micromirrors with respect to the surface of the SLM. The apparatus also includes an actuator optically coupled to the SLM, and projection optics optically coupled to the actuator.