Redundant Electrohydraulic Valve Parallel Actuation
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Solution Overview
Problem
Existing electrohydraulic valve systems with magnetic actuating elements face challenges in maintaining system stability and avoiding hydraulic short-circuits when one valve fails, requiring complex higher-ranking control logic and additional switching valves for error detection and shutdown.
Innovation Solution
A redundant electrohydraulic valve assembly with two identically constructed valve devices in parallel, where one is active and the other passive, with the passive device monitoring for errors and capable of shutting down the active device and taking over in case of malfunction, eliminating the need for additional control logic and switching valves by using a secondary stage with a magnetic or spring-based force system to move the valve piston to a neutral position.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If two electrohydraulic valves are operated in parallel for redundancy, then system reliability is improved, but hydraulic short-circuits occur when one valve fails causing the second valve to compensate and create harmful hydraulic connections
Solution Approach 1:
The hydraulic system is segmented into separate controllable zones by introducing switching valves that can isolate individual valve devices. This allows the failed valve to be hydraulically separated from the system, preventing it from causing short-circuits while the second valve continues to operate. The switching valves create independent hydraulic pathways that can be selectively opened or closed based on valve status.
Solution Approach 2:
Switching valves act as intermediary elements between the parallel electrohydraulic valves and the hydraulic circuit. These intermediaries control the hydraulic connections, allowing the system to maintain redundancy while preventing harmful interactions between failed and operational valves. The switching valves mediate the hydraulic flow to ensure that a failed valve cannot create short-circuits through the working channel.
2Object-generated harmful factors
If switching valves are added to separate hydraulic connections in case of error, then hydraulic short-circuits are prevented, but device complexity increases and additional control logic is required
Solution Approach 1:
The electrohydraulic valve devices perform self-diagnostics to detect their own failure states and automatically activate the switching valves to isolate themselves from the hydraulic circuit. This self-service capability eliminates the need for external monitoring systems and complex control logic, as each valve independently manages its own failure mode and triggers the appropriate protective action.
Solution Approach 2:
The system incorporates feedback mechanisms where the state of each valve device is continuously monitored and used to control the switching valves. When a valve detects failure or reaches a failure state, this feedback signal automatically actuates the switching valve to isolate the failed component. This closed-loop feedback system simplifies control by using the valve's own state information to trigger protective isolation.
3Reliability
If a higher-ranking control system is implemented to detect errors and activate switching valves, then system safety is improved, but device complexity and potential error sources increase
Solution Approach 1:
Each electrohydraulic valve device is equipped with self-diagnostics capabilities that allow it to independently detect failures and activate the switching valves for isolation. This eliminates the need for a separate higher-ranking control system, as each valve serves itself by monitoring its own operational state and autonomously initiating protective measures when failure is detected.
Solution Approach 2:
The error detection and isolation control functions are extracted from a centralized control system and embedded directly into each individual valve device. This distribution of control functions eliminates the need for complex higher-ranking control logic while maintaining safety, as each valve independently manages its own failure detection and isolation without requiring external intervention.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design ensures continuous secure operation and controlled shutdown without additional control logic or switching valves, preventing hydraulic short-circuits and maintaining system stability by allowing the passive valve to detect and respond to malfunctions, thereby maintaining system reliability and availability.
Implementation Method 1
electrohydraulic valves having actuating elements operated by magnetic force
Implementation Method 2
a second stage with a magnetic or spring-based force system to move the valve piston to a neutral position
Data Source
AI summary
An electrohydraulic valve assembly having an inflow channel, a working channel and an outflow channel, including first and second valves each having a magnetic regulating device for applying a regulated activation force to the respective valve. The valves are arranged in parallel so that either can provide the hydraulic connection between the inflow, working and outflow channels. In the case of error detection, the active valve is deactivated and the until then passive valve is activated and vice-versa. The deactivating of a valve device moves the valve piston to a hydraulic neutral position by means of a second stage.


