Redundant Input Module Impedance Switching for High Availability

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Solution Overview

Problem

Existing high availability systems with redundant input modules face challenges in maintaining consistent electrical conditions, such as line impedance, when one module becomes unavailable, leading to potential system downtime and inefficiencies.

Innovation Solution

Implementing redundant input modules with integrated resistors and switches that automatically adjust impedance based on module presence, ensuring consistent electrical conditions without requiring field wiring changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If redundant input modules are used to ensure system availability, then system reliability is improved, but maintaining consistent electrical conditions (line impedance) becomes difficult when one module becomes unavailable

Engineering Contradiction:
Improvesystem availabilityVSAvoidelectrical conditions consistency
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent implements dynamic impedance adjustment by detecting the operational status of redundant input modules and automatically modifying the impedance of remaining modules. When one module becomes unavailable, the system dynamically changes the electrical characteristics of the remaining modules to maintain the expected total line impedance, resolving the contradiction between redundancy and electrical stability.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If manual field wiring changes are implemented to maintain impedance, then electrical conditions are maintained, but system downtime and operational complexity increase

Engineering Contradiction:
Improveline impedanceVSAvoidsystem downtime
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The patent enables the system to automatically maintain proper line impedance without requiring manual field wiring changes. The input modules self-adjust their impedance based on the operational status of redundant modules, eliminating the need for technician intervention and reducing system downtime while maintaining electrical conditions.

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If impedance adjustment mechanisms are added to maintain electrical conditions, then line impedance stability is improved, but device complexity increases

Engineering Contradiction:
Improveimpedance consistencyVSAvoidmodule configuration
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent combines the impedance adjustment functionality directly within the existing input module architecture. By integrating the impedance adjustment mechanism into the module itself rather than adding separate external components, the system maintains impedance stability while minimizing additional complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP3712723B1Constant input resistance for redundant input modules employed in high availability systems
Publication Date: 2025.09.03 ROCKWELL AUTOMATION TECH INC
  • EP3712723B1 patent drawingFigure 1
  • EP3712723B1 patent drawingFigure 2
  • EP3712723B1 patent drawingFigure 3

AI summary

An input module may include a first resistor and a second resistor coupled in series with the first resistor. The input module may also include a switch that may electrically isolate the second resistor based on a voltage output by an additional input module electrically coupled to the input module via a terminal base.