Redundant Lighting Driver Architecture for Repeated Power Surges

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Solution Overview

Problem

Existing lighting systems are prone to failure due to power surges, leading to total light outages in critical areas like stadiums and public arenas, as conventional surge protection modules fail to withstand multiple surges and protect the driver effectively.

Innovation Solution

A redundant lighting driver system comprising a primary and backup driver, where the backup driver is designed to withstand larger power surges and provide backup power when the primary driver fails, ensuring continuous lighting by automatically switching between the two drivers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional surge protection module is used to protect the driver, then the driver is protected against the first power surge, but the surge protection module fails due to subsequent power surges

Engineering Contradiction:
Improvesurge protection capabilityVSAvoidprotection duration
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The system proactively configures a backup driver before any failure occurs, establishing redundancy in advance. The backup driver is pre-configured with higher surge protection capabilities, and the system includes mechanisms to detect driver health status and automatically switch to the backup driver upon failure, ensuring continuous operation without interruption

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The backup driver is designed with enhanced surge protection capabilities (higher power rating and superior surge withstand capacity) to serve as a protective buffer. This cushioning approach ensures that when the primary driver or its surge protection fails, the backup driver can absorb subsequent surges and maintain operation, preventing total system failure

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Device complexity

If a single driver is used to power the light fixture, then the system is simple, but the light fixture cannot continue to provide light after driver damage

Engineering Contradiction:
Improvedriver system structureVSAvoidcontinuous lighting capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The driver system is divided into functionally independent primary and backup drivers, each capable of operating autonomously. The control system is segmented to detect failures and switch between drivers independently, allowing the lighting system to maintain operation with one driver even when the other fails

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The backup driver is designed with different parameters than the primary driver, specifically higher power rating and superior surge protection capabilities. This parameter differentiation ensures the backup driver can handle conditions that would overwhelm the primary driver, providing enhanced reliability without requiring identical components

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the backup driver is designed to withstand larger power surges, then the backup driver can protect against subsequent surges, but the device complexity increases

Engineering Contradiction:
Improvesurge resistanceVSAvoiddriver configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system acts as an intermediary that manages the relationship between the primary and backup drivers. It monitors the health status of the primary driver, detects failures, and automatically switches to the backup driver, simplifying the overall system management despite the presence of two drivers with different capabilities

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12501532B2Redundant lighting driver system
Publication Date: 2025.12.16 SIGNIFY HOLDING BV
  • US12501532B2 patent drawing
  • US12501532B2 patent drawing
  • US12501532B2 patent drawing

AI summary

A redundant lighting driver system includes a primary driver and a backup driver. The primary driver and the backup driver are electrically coupled to receive an alternating current (AC) power from a power source. The primary driver or the backup driver power a light source at a time. The primary driver is configured to provide a primary power to the light source, and the backup driver is configured to provide a backup power to the light source when the primary power is unavailable. The backup driver is designed to withstand a larger power surge than the primary driver.