Redundant Power Steering Control for Steering Angle Error Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

There is a need to reduce errors between command steering angles and actual controlled steering angles in motor-driven power steering systems for autonomous vehicles, as these errors can impact steering safety and stability.

Innovation Solution

A power steering control system with a redundant structure is implemented, which includes multiple position and speed controllers, and current controllers that average command steering angles and current control signals to reduce errors and ensure stable operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a motor-driven power steering system is used to assist driver steering, then steering performance and steering feel are improved, but errors between command steering angle and actual controlled steering angle may occur

Engineering Contradiction:
Improvesteering angle control precisionVSAvoidsteering control reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent implements different control strategies for different operational modes. In normal driving mode, a single controller operates to maintain simplicity. In redundant control mode, multiple controllers are activated with weighted voting to enhance reliability. This local differentiation of control quality based on operational context resolves the contradiction between precision and reliability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system dynamically changes the control parameter configuration by switching between single-controller and multi-controller modes. The controller weight parameters are adjusted based on system health status, with healthy controllers receiving higher weights. This parameter change enables the system to adapt between precision-oriented normal operation and reliability-oriented redundant operation.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a redundant structure is implemented in the power steering control system, then steering safety and stability are enhanced, but device complexity increases

Engineering Contradiction:
Improvesteering control reliabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The redundant control structure is implemented dynamically rather than statically. Controllers are activated or deactivated based on real-time health monitoring and voting results. This dynamic approach allows the system to utilize redundancy only when needed, reducing average complexity while maintaining high reliability during critical operations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent extracts the essential redundancy function from the control system by implementing a voting mechanism that selectively activates additional controllers only when required. Rather than permanently maintaining complex redundant structures, the system extracts and activates redundancy only during fault conditions, thereby reducing overall system complexity while preserving reliability benefits.

Inventive Principle:
Principle #2Taking out (Extraction)

3Stability of the object's composition

If multiple controllers are used to reduce control signal errors, then steering stability is improved, but response time and control efficiency decrease

Engineering Contradiction:
Improvecontrol signal stabilityVSAvoidcontrol response time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The system implements periodic health monitoring and voting cycles rather than continuous multi-controller operation. Controllers are evaluated at specific intervals, and redundancy is activated periodically when faults are detected. This periodic approach maintains stability through regular monitoring while minimizing the time loss associated with continuous complex control processing.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent applies partial redundancy by using weighted voting where not all controllers have equal influence. Healthy controllers contribute more to the control decision than faulty ones, allowing the system to achieve stability with partial utilization of available controllers rather than requiring full engagement of all redundant components, thus reducing response time overhead.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS12325475B2Power steering control system with redundant structure and control method thereof
Publication Date: 2025.06.10 HYUNDAI MOBIS CO LTD
  • US12325475B2 patent drawing
  • US12325475B2 patent drawing
  • US12325475B2 patent drawing

AI summary

Disclosed herein are a power steering control system with redundant structure and a control method thereof. The power steering control system is configured with a redundant structure for driving control of an autonomous vehicle, the first steering device and second steering device of the redundant power steering control system transmit signals to each other to average command values, and in particular, the speed controllers thereof transmit signals to each other to average them and perform speed control. Accordingly, it is possible to perform accurate position control and stably control driving by ensuring that the redundant power steering control system reduces an error in control signals. In addition, it is possible to improve driving stability by controlling driving normally even if one of the steering devices fails.