Reed Switch Communication System for Urinal

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Solution Overview

Problem

Conventional magnetic switches, such as reed switches, require manual operation with a magnetic rod for activation, which is inconvenient and results in low on rates due to inaccuracy in on distance control, making them less suitable for small-sized sensor products.

Innovation Solution

A system comprising a switch control unit and a control signal receiving unit that generates or eliminates a magnetic field based on a pulse signal, using a current coil to activate the magnetic switch, allowing for remote control and improved accuracy through coded data generation and adjustment of sensing parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a magnetic rod is used to manually approach and activate the reed switch, then the switch can be turned on, but the operation is inconvenient and the on rate is low due to inaccuracy in distance control

Engineering Contradiction:
Improveconvenience of switch activationVSAvoidon rate of the switch
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces the manual mechanical operation of bringing a magnetic rod close to the reed switch with an electromagnetic field generated by a coil. The controller activates the coil through pulse signals, creating a magnetic field that remotely triggers the reed switch without requiring manual proximity operations, thereby improving both convenience and reliability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a coil as an intermediary component between the controller and the reed switch. The coil converts electrical pulse signals from the controller into magnetic fields that activate the reed switch, serving as a mediator that enables reliable remote activation without direct manual intervention

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a coil is used to generate magnetic field for remote control, then operation convenience is improved, but the device complexity increases

Engineering Contradiction:
Improveremote control capabilityVSAvoidstructure of control system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent integrates the coil and controller into a unified control unit that serves multiple functions: generating control signals, producing magnetic fields, and activating the reed switch. This multi-functional design reduces overall system complexity despite adding remote control capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the controller and coil into an integrated control unit, merging multiple components into a single assembly. This consolidation simplifies the overall device structure while maintaining the remote control functionality through coordinated operation of the integrated components

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables more convenient and accurate operation of magnetic switches, eliminating the need for manual rod activation and enhancing the on rate by using coded data to control the magnetic field, thus improving the functionality of reed switches in small-sized sensor products.

Implementation Method 1

a current coil to generate a magnetic field to turn on the magnetic switch

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10020806B2Reed switch with communication function which used for urinal
Publication Date: 2018.07.10 SHANGHAI KOHLER ELECTRONICS TECH
  • US10020806B2 patent drawing
  • US10020806B2 patent drawing
  • US10020806B2 patent drawing

AI summary

A system for controlling a magnetic switch in urinals includes a switch control unit and a control signal receiving unit connected to the switch control unit via a magnetic field. The switch control unit is configured to generate and eliminate the magnetic field based on a received pulse signal. The control signal receiving unit outputs an on signal in response to sensing the generation of the magnetic field and outputs an off signal in response to sensing the elimination of the magnetic field.