Reefer Container Power Sensing for Automatic Shore Power Switching

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Solution Overview

Problem

Refrigerated shipping containers often continue to run on diesel generators when stationary and near shore power outlets, leading to inefficient use of energy, as operators fail to switch to the more economical shore power source.

Innovation Solution

An automated and remote system for identifying and switching the power source between diesel generators and shore power, utilizing power detection modules that monitor voltage, current, and frequency transients to determine the current power source and notify operators to switch to shore power when available, using wireless communication and a switch mounted on the container.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the genset is left on to power the refrigerated container during temporary storage, then the container can be powered continuously, but diesel fuel is consumed unnecessarily when shore power is available

Engineering Contradiction:
Improvediesel fuel consumptionVSAvoidmanual switching operation
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The system automatically detects the availability of shore power and switches the power source without requiring manual operator intervention. The controller monitors power sources and autonomously selects the most economical option, making the system self-serve its own power management needs.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously monitors the operational status of both genset and shore power outlets, and based on this feedback, the controller automatically switches between power sources to minimize diesel fuel consumption while ensuring continuous power supply to the refrigerated container.

Inventive Principle:
Principle #23Feedback

2Loss of energy

If an automated power source switching system is implemented, then diesel fuel consumption is reduced by switching to shore power, but the device complexity increases

Engineering Contradiction:
Improvediesel fuel consumptionVSAvoidpower sensing system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical switching systems with electronic sensing and control mechanisms. Power detection modules electronically identify available power sources, and an electronic controller manages the switching logic, reducing mechanical complexity while achieving automated power source optimization.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The controller serves multiple functions: it monitors the operational status of the genset, detects the availability of shore power outlets, determines the most economical power source, and executes switching operations. This multi-functionality consolidates what could be multiple separate devices into a single integrated system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system ensures that refrigerated containers use the most economical power source, reducing diesel fuel consumption and operational costs by automatically identifying and switching to shore power when available, thereby optimizing energy usage.

Implementation Method 1

power detection modules that monitor voltage, current, and frequency transients to determine the current power source

Methodology Applied
Scientific EffectVoltage detection: Electric Field

Implementation Method 2

power detection modules that monitor voltage, current, and frequency transients to determine the current power source

Methodology Applied
Scientific EffectCurrent detection: Conduction (electrical)

Implementation Method 3

power detection modules that monitor voltage, current, and frequency transients to determine the current power source

Methodology Applied
Scientific EffectFrequency detection:

Data Source

PatentUS8284066B2Container power sensing system and method
Publication Date: 2012.10.09 STARTRAK INFORMATION TECHNOLOGIES LLC
  • US8284066B2 patent drawing
  • US8284066B2 patent drawing
  • US8284066B2 patent drawing

AI summary

An automated and/or remote method for identifying and/or changing the source of power for these generator sets, which may apply to any environment where there are alternative sources of power available which must be managed remotely (such as for other powered containers not used for refrigeration transport).