Reel Buck Frame Structure for Compact Shipping
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Solution Overview
Problem
Existing reel handling devices are bulky, inconvenient for shipping, and pose ergonomic challenges, particularly affecting the wrists, while requiring complex disassembly for packaging and shipping.
Innovation Solution
A reel buck apparatus with two frame assemblies, ergonomically oriented handles, and a support axle, allowing for easy assembly, disassembly, and shipping in a compact form, while providing ergonomic handling and stability during use.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Volume of moving object
If traditional reel handling devices are used, then they can support and move reels, but they are bulky and inconvenient for shipping
Solution Approach 1:
The reel buck apparatus is divided into two separate frame assemblies that can be disassembled and shipped independently. Each frame assembly includes handling beams, support beams, and mounting structures that can be collapsed or nested to reduce shipping volume while maintaining full functionality when assembled.
Solution Approach 2:
The frame assemblies incorporate movable and adjustable components including telescopic handling beams, adjustable support beams, and removable mounting rings that allow the structure to transition between a compact shipping configuration and an expanded operational configuration, optimizing both shipping volume and handling convenience.
2Strength
If traditional reel handling devices are used, then they can provide structural support, but they pose ergonomic challenges particularly affecting wrists
Solution Approach 1:
The handles are positioned asymmetrically on the frame assemblies at optimized heights and angles that naturally align with human wrist anatomy. This asymmetric positioning allows users to apply lifting forces in a more natural motion pattern, reducing wrist strain while maintaining the structural strength needed to support heavy reels.
Solution Approach 2:
The handling surfaces and grip areas are specifically designed with ergonomic contours and padding at the local interaction points between user and device. The handle geometry and mounting beam positioning are optimized locally to distribute forces away from the wrist, while the overall structural support capacity remains intact.
3Volume of moving object
If traditional reel handling devices are used, then they can move and support reels, but they require complex disassembly for packaging and shipping
Solution Approach 1:
The apparatus is segmented into two main frame assemblies with standardized connection interfaces. Each assembly can be independently disassembled into modular components using simple fastening mechanisms, reducing both shipping volume and disassembly complexity compared to a monolithic structure.
Solution Approach 2:
The frame assemblies are pre-configured with collapsible beams, nested mounting structures, and pre-positioned fastening points that guide the disassembly process. This preliminary design of the disassembly path simplifies the packaging process while achieving compact shipping dimensions.
Data Source
AI summary
An inventive reel carrier and stand apparatus, termed a reel buck, provides a quick and easy way to set up strand and cable reels, examples of which may vary in diameter. The apparatus can be assembled and disassembled, and can be stored, transported, and shipped in a space efficient essentially flat configuration. The apparatus is designed to be easily moved about a job site, handling the apparatus using ergonomically oriented handles on the frame while a mounted spool serves as a wheel. The reel buck is collapsible upon disassembly for quick loading and has multiple mounting positions to accommodate various spool sizes.