Self-Leveling Reel Mount with Multi-Axis Pivot
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Solution Overview
Problem
Conventional reel mounting assemblies require frequent re-anchoring, limit movement and angle options, and cause shock during spooling, making it difficult to mount reels on various surfaces and maintain accuracy in winding.
Innovation Solution
A reel mounting assembly with a base and reel support that pivotably engage each other about multiple axes, providing self-leveling and freedom of movement, allowing the reel to be mounted on surfaces at various angles and inclinations, and reducing shock during spooling.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If conventional reel mounting assemblies use fixed anchoring systems, then the reels are stable on the surface, but the reels cannot be easily moved or repositioned to different locations
Solution Approach 1:
The mounting assembly transitions from a static fixed anchoring system to a dynamic system with pivotable engagement elements that allow movement about multiple axes. The reel support can pivot relative to the base, enabling easy repositioning while maintaining stable engagement through the mechanical connection of the pivotable elements.
2Adaptability or versatility
If conventional reel mounting assemblies use fixed anchoring at specific points, then the mounting structure is simple, but the reel is limited in movement and angle options
Solution Approach 1:
The mounting assembly adds dimensional freedom by enabling rotation about multiple orthogonal axes (x, y, and z axes). This multi-axis rotation capability transforms a single-point fixed anchoring system into a multi-dimensional positioning system, allowing the reel to achieve various orientations and angles while maintaining a relatively simple base and reel support structure.
3Manufacturing precision
If conventional reel mounting assemblies use rigid fixed mounting, then the mounting structure is stable, but shock during spooling affects winding accuracy
Solution Approach 1:
The pivotable engagement elements create a dynamic mounting system that can absorb and dissipate shock forces generated during spooling operations. Unlike rigid fixed mounting that transmits shock directly to the reel, the pivotable connection allows controlled movement that reduces shock transmission, thereby improving winding accuracy while maintaining overall mounting stability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables easy mounting and dismounting of reels on diverse surfaces, improves spooling accuracy and consistency by allowing virtually any orientation and reducing shock, enhancing the reliability of the spooling process.
Implementation Method 1
The base and reel support can pivot with respect to each other about at least two approximately orthogonal axes extending through the engagement elements
Data Source
AI summary
A reel mounting assembly can include a base and a reel support. The base can be configured to mount to a surface. The reel support can be configured to support a reel hanging from the reel support. The base and reel support each have engagement elements configured to pivotably engage one another, such that the base and the reel support can pivot with respect to each other about at least two approximately orthogonal axes extending through the engagement elements. The reel mounting assembly can be provided in combination with a reel. The reel mounting assembly can provide self-leveling features for a reel.