Reference Clock Synchronization Across Isolated Signal Processing Units

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In hybrid transmission type field devices, the need for electrical insulation between signal processing and output units increases costs and can lead to noise intrusion and signal drop-out, affecting synchronization accuracy between pre-processing and post-processing units.

Innovation Solution

A synchronization apparatus that uses insulation circuits to isolate the signal processing units while generating and synchronizing reference clocks to maintain accurate timing between pre-processing and post-processing operations, reducing noise impact through phase control and filtering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrical insulation is provided between signal processing unit and output unit in hybrid transmission type field device, then cost increases, but noise intrusion and signal drop-out are reduced

Engineering Contradiction:
Improvesynchronization accuracyVSAvoidelectrical insulation structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

An insulation circuit is introduced as an intermediary component between the signal processing unit and output unit. This mediator provides the necessary electrical insulation to prevent noise intrusion and signal drop-out while maintaining signal integrity for synchronization between the pre-processing and post-processing units.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The field device is segmented into electrically isolated units: detection unit, signal processing unit (with pre-processing and post-processing), and output unit. The insulation circuit creates distinct electrical zones that prevent noise propagation while allowing controlled signal transmission for synchronization purposes.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If pre-processing and post-processing units are electrically insulated, then cost is reduced, but noise intrusion and signal drop-out occur affecting synchronization accuracy

Engineering Contradiction:
Improveelectrical insulation structureVSAvoidsynchronization accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The insulation circuit serves as a mediator that enables electrical insulation between pre-processing and post-processing units while simultaneously maintaining synchronization signal integrity. It allows the system to achieve cost reduction through insulation without sacrificing synchronization accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If connection line is used between pre-processing and post-processing units, then electrical insulation is avoided, but noise superimposition and signal drop-out occur

Engineering Contradiction:
Improveconnection structureVSAvoidnoise and signal drop-out
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The insulation circuit acts as an intermediary that replaces direct connection lines between pre-processing and post-processing units. It eliminates the harmful effects of noise superimposition and signal drop-out that occur in direct connections while maintaining necessary electrical connectivity for synchronization.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP2642664B1Synchronization apparatus and field device
Publication Date: 2021.12.15 YOKOGAWA ELECTRIC CORP
  • EP2642664B1 patent drawingFigure 1
  • EP2642664B1 patent drawingFigure 2
  • EP2642664B1 patent drawingFigure 3

AI summary

A synchronization apparatus synchronizing an operation of a first processing unit pre-processing an input signal and an operation of a second processing unit post-processing on signal from the first processing unit, may include: a counting unit that operates with a period sufficiently shorter than a period of a first reference signal governing timing of pre-processing in the first processing unit, and outputting, when counting a set target count value, a second reference signal governing timing of post-processing in the second processing unit; a phase control unit that generates a control value controlling a phase difference of the second reference signal with respect to the first reference signal in accordance with a count value when the first reference signal is input; and a filter unit that filters the generated control value so as to determine the target count value to be set in the counting unit.