Reference Electrodes in Lithium-Ion Battery Pouches

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Solution Overview

Problem

There is a need for an improved design and placement of reference electrodes in lithium-ion batteries to accurately assess performance during discharge/recharge cycling and to validate and regenerate their capability, especially in assemblies of lithium-ion cells within pouches or packages.

Innovation Solution

A strategic arrangement of two reference electrodes, along with an auxiliary reference electrode, is integrated into a self-contained battery pouch, positioned in proximity to the anode and sharing a common liquid electrolyte, allowing for accurate measurement and regeneration of the anode and cathode potentials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a single reference electrode is used in a lithium-ion battery pouch, then the device complexity is reduced, but the measurement precision and reliability of battery performance assessment deteriorates

Engineering Contradiction:
Improvebattery performance assessment accuracyVSAvoidreference electrode arrangement complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The reference electrode system is segmented into multiple independent reference electrodes (first reference electrode and second reference electrode) positioned at different locations within the pouch. Each reference electrode independently measures potential at its location, enabling spatially-resolved performance assessment of different cell groups (first group and second group) without requiring a single complex multi-functional electrode

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The reference electrodes serve as intermediary measurement points between the anode/cathode terminals and the external monitoring system. By placing reference electrodes in direct contact with the electrolyte and positioned near specific cell groups, they mediate the measurement process to provide accurate local potential data without requiring direct access to the main terminals

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If reference electrodes are placed far from the anode, then the device complexity is reduced, but the measurement precision of anode potential assessment deteriorates

Engineering Contradiction:
Improveanode potential measurement accuracyVSAvoidelectrode placement complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Each reference electrode is positioned in close proximity to specific cell groups (first reference electrode near first cell group, second reference electrode near second cell group) to provide locally-optimized measurement quality. This local placement ensures that each reference electrode accurately captures the electrochemical state of its nearby cell group without being influenced by distant variations

Inventive Principle:
Principle #3Local quality

3Reliability

If reference electrode capability is not validated and regenerated, then the ease of operation is improved, but the reliability of performance assessment deteriorates over time

Engineering Contradiction:
Improvereference electrode capability validationVSAvoidelectrode maintenance complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The reference electrodes are designed to be regenerable through electrochemical conditioning processes that can be performed in-situ within the battery system. The reference electrode material (such as lithium iron phosphate or lithium titanate) can be regenerated by applying controlled potentials or currents during battery operation or maintenance cycles, allowing the reference electrodes to restore their own functionality without external replacement

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9929445B2Incorporating reference electrodes into battery pouch cells
Publication Date: 2018.03.27 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US9929445B2 patent drawing
  • US9929445B2 patent drawing
  • US9929445B2 patent drawing

AI summary

Some lithium-ion batteries are assembled using a plurality of electrically interconnected battery pouches to obtain the electrical potential and power requirements of the battery application. In this disclosure, such battery pouches are prepared to contain a stacked grouping of inter-layered and interconnected anodes, cathodes, and separators, each wetted with a liquid electrolyte. A pair of reference electrodes is combined in a specific arrangement with other cell members to enable accurate assessment of both anode group and cathode group performance, and to validate and regenerate reference electrode capability.