Reference Voltage Platform Layout for Switching Noise Isolation

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Solution Overview

Problem

Voltage converter devices face challenges in reducing noise interference between phase output terminals and reference voltage lead frames, which affects the performance and reliability of noise-sensitive driver/controllers.

Innovation Solution

A reduced-noise reference voltage platform is implemented using a combination of conductive and insulating materials, where a conductor unit and an insulator unit are sandwiched together to create a grounded structural platform that isolates the phase output terminal from the reference voltage lead frame, providing a stable and noise-reduced environment for the driver/controller components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the phase output terminal and reference voltage lead frame are placed in close proximity for compact device layout, then device integration is improved, but noise interference between the two increases

Engineering Contradiction:
Improvedevice layout compactnessVSAvoidnoise interference
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediate structure consisting of a first conductor unit, an insulator unit, and a second conductor unit positioned between the phase output terminal and reference voltage lead frame. This intermediary construction provides electrical isolation while maintaining compact spacing, thereby reducing noise interference without sacrificing layout compactness.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The reference voltage platform is segmented into multiple functional units: a first conductor unit for electrical connection, an insulator unit for noise isolation, and a second conductor unit for providing a grounded platform. This segmentation allows each component to perform its specific function optimally while working together to reduce noise interference in compact layouts.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If noise-sensitive driver/controller components are placed near high-current switching elements for integrated control, then device integration is improved, but susceptibility to noise interference increases

Engineering Contradiction:
Improvedevice integrationVSAvoidnoise interference
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent utilizes vertical layering to separate noise-sensitive control components from high-current switching elements. The driver/controller is positioned on the reference voltage platform in a different vertical plane, electrically isolated by the insulator unit, thereby achieving both integration and noise protection through three-dimensional spatial arrangement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If a direct electrical connection is used between phase output terminal and reference voltage lead frame for simplicity, then device complexity is reduced, but noise coupling between the two increases

Engineering Contradiction:
Improveconnection structureVSAvoidnoise coupling
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The insulator unit serves as a mediator that breaks the direct electrical connection between the phase output terminal and reference voltage lead frame. This intermediary dielectric barrier prevents noise coupling while maintaining a relatively simple overall structure, achieving noise reduction without excessive complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces noise interference, enhancing the performance and reliability of voltage converter devices by providing a stable grounded platform for the driver/controller components, thereby improving the overall efficiency and accuracy of the voltage converter operations.

Implementation Method 1

an insulator unit (102c) electrically isolated from the first conductor unit (102a)

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Data Source

PatentUS20140003179A1Reduced-noise reference voltage platform for a voltage converter device
Publication Date: 2014.01.02 INTERSIL AMERICAS INC
  • US20140003179A1 patent drawing
  • US20140003179A1 patent drawing
  • US20140003179A1 patent drawing

AI summary

An electronic system, a reduced-noise reference voltage platform for a voltage converter device, and a method of manufacture of a reduced-noise reference voltage platform for a voltage converter device are disclosed. For example, the reduced-noise reference voltage (e.g., ground) platform includes a first conductor unit, a second conductor unit, and an insulator unit interposed between a first surface of the first conductor unit and a first surface of the second conductor unit. The reduced-noise reference voltage platform also includes a phase terminal connected to the first conductor unit, and a reference voltage (e.g., ground) terminal connected to the second conductor unit, wherein a second surface of the second conductor unit forms a platform coupled to the reference voltage (e.g., ground).