Refillable Aerosol Article Lifetime Tracking by Inhalation Use

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Solution Overview

Problem

Disposable aerosol-generating articles in electronic cigarettes are wasteful and inconvenient to refill, with potential for material spillage and safety hazards, while refillable cartridges face degradation and wear, necessitating improved methods for determining operational lifetime.

Innovation Solution

A method and apparatus for determining the operational lifetime of refillable articles based on cumulative operation values and user inhalation characteristics, using a refilling unit with a controller to identify when the lifetime threshold is reached, and a refillable article with a data storage element to track usage and inhalation data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If disposable articles are used, then convenience for users is improved, but waste of natural resources increases and environmental harm worsens

Engineering Contradiction:
Improveconvenience for usersVSAvoidwaste of natural resources
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

The patent implements a refillable article system where the aerosol-generating material is recovered and reused. Instead of discarding the entire article after one use, the system allows multiple refilling operations, thereby reducing waste of natural resources while maintaining user convenience through automated refilling processes

Inventive Principle:
Principle #34Discarding and recovering

2Loss of substance

If manual refilling is implemented, then waste reduction is achieved, but alignment accuracy deteriorates leading to spillage and safety hazards

Engineering Contradiction:
Improvewaste reductionVSAvoidalignment accuracy
Core Design Contradiction:
Loss of substanceVSManufacturing precision

Solution Approach 1:

The patent introduces an automated refilling unit as an intermediary between the aerosol-generating material reservoir and the refillable article. This intermediary device precisely controls the transfer process, ensuring accurate alignment and controlled material transfer, thereby eliminating spillage and safety hazards associated with manual refilling while achieving waste reduction

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of substance

If refillable cartridges are used repeatedly, then resource efficiency is improved, but component degradation increases leading to poor user experience

Engineering Contradiction:
Improveresource efficiencyVSAvoiduser experience quality
Core Design Contradiction:
Loss of substanceVSReliability

Solution Approach 1:

The patent incorporates a feedback mechanism through the automated refilling unit that monitors the cumulative operation of the aerosol generator. The system tracks usage patterns and provides feedback to determine when the article has reached its operational lifetime threshold, alerting users to replace the article before component degradation significantly impacts user experience, thereby maintaining reliability while maximizing resource efficiency

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250359599A1Refillable article and method
Publication Date: 2025.11.27 NICOVENTURES TRADING LTD
  • US20250359599A1 patent drawing
  • US20250359599A1 patent drawing
  • US20250359599A1 patent drawing

AI summary

A a method for determining when a refillable article including an aerosol generator for generating aerosol from aerosol-generating material stored within the refillable article reaches a determined lifetime, the method including: identifying a cumulative operation value based on the cumulative operation of the aerosol generator of the article; comparing the cumulative operation value with a lifetime threshold; determining that the article reaches a determined lifetime when the cumulative operation value equals or surpasses the lifetime threshold. At least one of the cumulative operation value and the lifetime threshold is based, in part, on information indicative of inhalation characteristics of a user when using the article for generating aerosol from the stored aerosol-generating material. Also described is a refillable article, an aerosol provision device, and a refilling unit.