Deployable Reflectarray Antenna Using Bistable Tape Mechanism

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Solution Overview

Problem

Existing deployable high-gain antenna designs for space-related applications face challenges such as high part count, large volume requirements, and reliability issues, particularly with inflatable reflectarray antennas, which complicate deployment kinematics and are unsuitable for compact, dimensionally constrained spaces like spacecraft.

Innovation Solution

A deployable reflectarray antenna structure utilizing a pair of electrical elements and a deployment mechanism that employs tapes and a damper to transition from a compact, undeployed state to a functional, deployed state, forming a Cassegrain/Gregorian-type reflectarray antenna configuration, with the tapes cooperating to establish the necessary positional relationships for antenna operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If a parabolic antenna structure with wire mesh reflector and deployment mechanism is used, then high-gain antenna performance is achieved, but the part count increases and volume requirements become large

Engineering Contradiction:
Improveantenna structure weightVSAvoidpart count
Core Design Contradiction:
Weight of moving objectVSDevice complexity

Solution Approach 1:

The patent combines the reflectarray elements, feed antenna, and deployment mechanism into an integrated single-layer structure. The electrical elements serve dual purposes as both the reflective surface and the structural framework, eliminating the need for separate support frames and reducing part count while maintaining deployability and high-gain performance

Inventive Principle:
Principle #5Merging (Combining)

2Volume of moving object

If a two-layer reflectarray membrane with inflatable deployment mechanism is used, then deployability is achieved, but deployment kinematics become difficult to understand and reliability challenges arise

Engineering Contradiction:
Improvestowed volumeVSAvoiddeployment reliability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent employs a single-layer flexible reflectarray membrane that can be folded or rolled into a compact stowed configuration. The thin-film structure maintains structural integrity during deployment without requiring inflatable mechanisms, simplifying the deployment process and improving reliability through a more straightforward mechanical transition from stowed to deployed state

Inventive Principle:
Principle #30Flexible shells and thin films

3Volume of moving object

If a compact antenna structure is used to minimize volume, then space constraints are satisfied, but the antenna cannot achieve proper reflectarray configuration when deployed

Engineering Contradiction:
Improvestowed volumeVSAvoidreflectarray configuration
Core Design Contradiction:
Volume of moving objectVSShape

Solution Approach 1:

The patent segments the reflectarray into discrete electrical elements that can be independently positioned and configured. This segmentation allows the structure to be folded or rolled into a compact stowed volume while enabling precise reconfiguration into the required reflectarray geometry when deployed, maintaining both compactness and functional shape

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3059800B1Deployable reflectarray antenna structure
Publication Date: 2017.11.08 MMA DESIGN LLC
  • EP3059800B1 patent drawingFigure 1
  • EP3059800B1 patent drawingFigure 2
  • EP3059800B1 patent drawingFigure 3

AI summary

A deployable reflectarray antenna structure (20) includes a pair of flexible electrical elements (26, 28), a feed antenna (24), and a deployment mechanism (30) that employs a plurality of bistable tapes (320, 322) to respectively transition the pair of flexible electrical elements from an undeployed state in which the elements are folded, towards a deployed state in which the deployment mechanism and electrical elements cooperate to form a reflectarray and a subreflector of a reflectarray antenna structure. Further, the deployment mechanism also includes a damper (204, 244) to control the transition of the tape between the undeployed and deployed states.