Reflection Diffraction Elements for DWM Laser Beam Stabilization

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Solution Overview

Problem

Existing laser beam stabilization and dense wavelength multiplexing systems using transmissive diffraction elements face limitations in diffraction efficiency, heat management, and beam quality due to absorption and thermal gradients, leading to reduced wall-plug efficiency and output beam quality, especially at high power levels.

Innovation Solution

The use of reflection diffraction elements with a feedback branch and spatial filtering system for beam wavelength stabilization and combining, allowing for higher diffraction efficiencies, improved thermal management through one-dimensional heat-flow, and enhanced mechanical stability, which suppresses thermal lensing effects and maintains beam quality at high power levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If transmissive diffraction elements are used for beam combining, then the system structure is simpler, but diffraction efficiency is reduced and heat management becomes difficult

Engineering Contradiction:
Improvesystem structureVSAvoiddiffraction efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent inverts the conventional transmissive diffraction element approach by using reflective diffraction elements instead. This inversion allows the beam combining function to be achieved with higher diffraction efficiency (up to 99.8%) and improved thermal management, as the reflective design eliminates absorption losses inherent in transmissive designs.

Inventive Principle:
Principle #13The other way round (Inversion)

2Ease of operation

If transmissive diffraction elements are used, then alignment is easier, but thermal gradients cause beam quality degradation at high power

Engineering Contradiction:
ImprovealignmentVSAvoidbeam quality
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent converts the potential harm of thermal effects by using reflective diffraction elements that do not absorb significant energy. This design choice transforms what would be a harmful thermal gradient problem in transmissive elements into a non-issue, as the reflective elements maintain thermal stability even at high power levels (kilowatt range).

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Device complexity

If alternative resonant modes are allowed to propagate through the feedback resonator, then the feedback mechanism is simpler, but parasitic modes stimulate emission and degrade beam quality

Engineering Contradiction:
Improvefeedback mechanismVSAvoidbeam quality
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent extracts and removes alternative resonant modes from the feedback path using a spatial filtering system. This extraction prevents parasitic modes from stimulating emission and degrading beam quality, while maintaining the simplicity of the feedback resonator structure for the desired fundamental modes.

Inventive Principle:
Principle #2Taking out (Extraction)

4Loss of energy

If reflection diffraction elements are used, then diffraction efficiency and thermal management improve, but the device structure becomes more complex

Engineering Contradiction:
Improvediffraction efficiencyVSAvoiddevice structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into the reflection diffraction element system: beam combining, wavelength stabilization, and thermal management are all achieved through the reflective design. This consolidation justifies the increased structural complexity by delivering superior performance in multiple critical parameters simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach achieves increased output beam brightness, wall-plug efficiency, and enhanced beam quality by utilizing reflection diffraction elements for efficient power scalability and effective thermal management, preventing beam distortions and efficiency losses at high power levels.

Implementation Method 1

a first diffraction element diffracting a portion of the beams from the plurality of beam emitters so as to combine the beams into a single multi-wavelength combined output beam

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

providing feedback to the emitter in the form of electromagnetic radiation with the desired wavelength. Providing such electromagnetic radiation to the emitter will excite a resonant mode of the emitter corresponding to the desired output

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 3

a feedback branch having a spatial filtering system, wherein the first reflection diffraction element directs a portion of the beams originating at the array into the feedback branch as feedback branch input

Methodology Applied
Scientific EffectSpatial filtering: Spatial Filter

Implementation Method 4

a first reflection diffraction element... the first reflection diffraction element directs a portion of the beams originating at the array into the feedback branch

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS9596034B2High brightness dense wavelength multiplexing laser
Publication Date: 2017.03.14 TRUMPF LASER GMBH CO KG
  • US9596034B2 patent drawing
  • US9596034B2 patent drawing
  • US9596034B2 patent drawing

AI summary

The present disclosure describes systems and methods for beam wavelength stabilization and output beam combining in dense wavelength multiplexing (DWM) systems. Systems and methods are described for performing beam wavelength stabilization and output beam combining in DWM systems while achieving increased wall-plug efficiency and enhanced beam quality. Interferometric external resonator configurations can be used to greatly increase the brightness of DWM system output beams by stabilizing the wavelengths of the beams emitted by the emitters of the DWM laser source. The resonant cavities described by the present disclosure provide advantages over the prior art in the form of decreased cost, increased wall plug efficiency and increased output beam quality. Particular implementations of the disclosure achieve increased wall plug efficiency and increased output beam quality through a combination of innovative cavity designs and the utilization of reflection diffraction elements for beam combining.