Reflective Floor Mat for Paintless Dent Repair Visualization

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Solution Overview

Problem

Current Paintless Dent Repair (PDR) techniques require precise visualization of dent locations and contours, which is challenging without cumbersome light sources that need to be moved and reoriented around the vehicle.

Innovation Solution

A resilient floor mat with a simulated light pattern on its surface, capable of reflecting ambient or additional light to project a distorted image onto the vehicle, aiding in visualizing dent contours without the need for cumbersome light sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a technician uses traditional light sources to illuminate dent areas during PDR, then the dent contours can be visualized, but the equipment becomes cumbersome and requires constant moving and reorienting around the vehicle

Engineering Contradiction:
Improvedent contour visualizationVSAvoidlight source manipulation
Core Design Contradiction:
Illumination intensityVSEase of operation

Solution Approach 1:

The patent uses a printed image of light bulbs on the mat surface to create the visual effect of illumination without actual light sources. This copy of light patterns allows technicians to visualize dent contours through reflection on the vehicle surface, eliminating the need for physical lamps and their manipulation.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The invention extracts the essential function of light illumination from the physical light source itself. By removing the actual lamps and keeping only the visual representation of light patterns on the mat, the system eliminates the cumbersome equipment while maintaining the visualization capability through ambient light reflection.

Inventive Principle:
Principle #2Taking out (Extraction)

2Illumination intensity

If a technician uses physical light sources to illuminate the work area, then dent visualization is achieved, but repair time increases due to the need to move and reposition equipment

Engineering Contradiction:
Improvedent area illuminationVSAvoidrepair time
Core Design Contradiction:
Illumination intensityVSLoss of time

Solution Approach 1:

By using a printed image of light bulbs on the mat surface, the system creates the visual effect of illumination without requiring actual light sources. This allows continuous visualization during the repair process without interruption for equipment repositioning, thereby reducing repair time while maintaining dent contour visibility.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The mat with printed light patterns serves itself by reflecting ambient light to create the illumination effect. No external light sources need to be moved or repositioned, as the mat continuously provides the visualization function throughout the repair process, eliminating time loss associated with equipment manipulation.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If traditional PDR equipment is used, then dent repair can be performed, but the process lacks precision in identifying dent location and contours

Engineering Contradiction:
Improvedent visualization precisionVSAvoiddent contour identification
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The mat uses contrasting colors (light-colored light bulb patterns on a dark background) to create high-visibility reflections on the vehicle surface. This color contrast enhances the precision of dent contour identification by making the reflected patterns clearly distinguishable, allowing technicians to precisely locate and trace dent boundaries.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The mat provides localized visualization precision by concentrating the light patterns in specific areas corresponding to where dents are likely to occur. The printed light bulb images create focused reflection zones that highlight specific dent locations and contours, enabling precise identification without overwhelming the technician with unnecessary visual information.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates precise dent repair by providing a stable and portable means to visualize dent contours, reducing repair time and improving the accuracy of PDR processes without the need for extensive light source manipulation.

Implementation Method 1

capable of reflecting ambient or additional light to project a distorted image onto the vehicle

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11678758B2Resilient floor mat for automobile repair
Publication Date: 2023.06.20 WOOD COLIN
  • US11678758B2 patent drawing
  • US11678758B2 patent drawing
  • US11678758B2 patent drawing

AI summary

Devices and methods that assist in the repair of an automobile.