Reflective Laser Particle Detector for Vacuum Monitoring

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Solution Overview

Problem

The contamination of particle accelerators by micrometer-sized metallic particles from ion pumps and other devices in vacuum systems interferes with their performance and can only be observed after shutdown, leading to loss of operating time, necessitating a system to monitor contaminants in real-time.

Innovation Solution

A reflective laser-based particle detector system that uses laser light and photonic sensors to detect perturbations outside the vacuum environment, employing optical interferometry to identify micron and sub-micron particles moving through the vacuum without breaking the vacuum seal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional particle detection methods are used, then particles can be observed, but the accelerator must be shut down and disassembled, causing loss of operating time

Engineering Contradiction:
Improveparticle detection capabilityVSAvoidoperating time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces mechanical disassembly and direct visual inspection with an optical detection system. A laser beam is directed through the vacuum chamber, and photodetectors mounted outside the vacuum system measure light scattering and absorption caused by particles, eliminating the need to break the vacuum seal or disassemble components for inspection

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces light as an intermediary to detect particles indirectly. The laser light serves as a probe that interacts with particles in the vacuum, and the resulting optical signals are detected outside the vacuum environment, allowing remote monitoring without disrupting the vacuum system

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the accelerator operates continuously, then productivity increases, but contamination particles accumulate undetected, reducing reliability

Engineering Contradiction:
Improveoperating timeVSAvoidperformance stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements continuous real-time monitoring where photodetectors constantly measure light interactions with particles in the beam line. The system provides ongoing feedback about particle presence and concentration, allowing operators to monitor contamination levels throughout operation and take corrective action before performance degradation occurs

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent enables continuous particle detection during accelerator operation. The laser beam and photodetector system operate continuously alongside the accelerator, providing uninterrupted monitoring of contamination levels without requiring shutdowns or interruptions to the acceleration process

Inventive Principle:
Principle #20Continuity of useful action

3Measurement precision

If photodetectors are placed inside the vacuum chamber, then direct particle detection is possible, but the vacuum seal must be broken, compromising the vacuum environment

Engineering Contradiction:
Improvedetection accuracyVSAvoidvacuum system integrity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent moves the detection system from inside the vacuum chamber to outside, using the vacuum window as an optical interface. The laser enters through the window and the photodetectors are positioned externally, detecting light that has interacted with particles in the vacuum. This spatial reconfiguration allows detection without compromising vacuum integrity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent utilizes the vacuum chamber window as an optical element that transmits laser light while maintaining the vacuum seal. The window acts as a flexible barrier that allows optical signals to pass through while preserving the vacuum environment, enabling external detection of internal conditions

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time monitoring of contamination particles within the accelerator beam line, allowing for continuous operation and avoiding the need for disassembly, with the ability to detect charged and uncharged particles down to micron sizes and infer their characteristics.

Implementation Method 1

When a moving particle intersects with the original launched laser beam, part of laser beam is scattered and reflected back to the sensor

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

Laser light is directed through a vacuum access window in the containment vessel and toward a specular reflective surface on an inner surface opposite the window

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

employing optical interferometry to identify micron and sub-micron particles moving through the vacuum

Methodology Applied
Scientific EffectOptical interferometry: Interference

Data Source

PatentUS11041795B2Reflective laser-based particle detector
Publication Date: 2021.06.22 JEFFERSON SCIENCE ASSOCIATES LLC
  • US11041795B2 patent drawing
  • US11041795B2 patent drawing

AI summary

A reflective laser-based particle detector for detecting contamination particles moving through a vacuum. Laser light is directed through a vacuum access window in the containment vessel and toward a reflective surface on an inner surface opposite the window. A photonic detector is positioned to monitor reflected laser from the opposite inner surface inside the vessel and is capable of detecting perturbations of the reflected light. The system makes use of optical interferometry techniques embodied as a photonic integrated circuit to detect the particles. The reflective laser-based system can be placed entirely outside the vacuum thereby avoiding the need for breaking the vacuum environment to check for accumulation of contaminant particles.