Reflective Light Source Layout for Uniform Instrument Luminance

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Solution Overview

Problem

In vehicle instruments with unevenly-shaped planes, existing light source devices often result in uneven luminance due to irregular arrangement of light sources at the periphery.

Innovation Solution

A light source device with a substrate and a reflective member featuring through holes for light sources, ensuring uniform luminance by using light sources with batwing light distribution characteristics and a reflective film to broaden light emission and reduce direct upward emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If light sources are arranged regularly at the outer periphery of the instrument, then the structure is simple and easy to manufacture, but the luminance becomes uneven in unevenly-shaped planes

Engineering Contradiction:
Improveease of arrangementVSAvoidluminance uniformity
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The patent applies local quality by making the light distribution characteristics location-dependent. Light sources at different positions (corner vs. edge vs. center) have different batwing distribution parameters to compensate for their specific geometric environments. This allows each light source to be optimized for its local position, achieving uniform overall luminance across the unevenly-shaped plane while maintaining a regular arrangement pattern.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the parameters of light distribution by using batwing distribution with可调 parameters. By adjusting the batwing distribution parameters for different light sources based on their positions, the system achieves uniform luminance output. This parameter adjustment allows the same regular arrangement structure to produce uniform illumination in unevenly-shaped planes.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If light sources are arranged irregularly to match unevenly-shaped planes, then the luminance becomes uniform, but the arrangement complexity increases

Engineering Contradiction:
Improveluminance uniformityVSAvoidarrangement complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent maintains regular arrangement structure while achieving uniform luminance by applying local quality through position-dependent batwing distribution parameters. This approach avoids the complexity of irregular arrangement by keeping the geometric positions regular, but compensates for local geometric variations through parameter adjustment of each light source's emission pattern.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of changing the spatial arrangement parameters (positions), the patent changes the emission parameter parameters (batwing distribution characteristics) of the light sources. This parameter substitution allows uniform luminance to be achieved while maintaining the simplicity of regular geometric arrangement, thereby reducing overall device complexity.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If conventional light sources are used, then the device structure is simple, but the luminance distribution is uneven and direct upward emission is high

Engineering Contradiction:
Improvestructure simplicityVSAvoidluminance distribution uniformity
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The patent changes the emission parameter characteristics of the light sources by using batwing distribution instead of conventional isotropic or uniform distribution. This parameter change in light emission pattern reduces direct upward emission and creates a more uniform luminance distribution across the unevenly-shaped plane, while the overall device structure remains relatively simple.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by using position-dependent batwing distribution parameters for different light sources. This allows each light source to have optimized emission characteristics for its specific location, achieving uniform overall luminance distribution while maintaining structural simplicity through the regular arrangement of light sources.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The configuration provides uniform luminance across unevenly-shaped planes by reflecting light emitted from light sources with batwing distribution, reducing luminance unevenness and allowing for local dimming and high dynamic range control.

Implementation Method 1

a reflective member arranged on the substrate via an adhesive member. The reflective member defines a plurality of through holes. The light sources are respectively disposed inside the through holes in a plan view. The adhesive member is light-reflective.

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS11754879B2Light source device
Publication Date: 2023.09.12 NICHIA CORP
  • US11754879B2 patent drawing
  • US11754879B2 patent drawing
  • US11754879B2 patent drawing

AI summary

A light source device includes a plurality of light sources, a substrate on which the light sources are arranged, and a reflective member arranged on the substrate via an adhesive member. The reflective member defines a plurality of through holes. The light sources are respectively disposed inside the through holes in a plan view. The adhesive member is light-reflective.