Reflective Lithography Mask Reflectivity Correction

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Solution Overview

Problem

Reflective lithography masks in semiconductor technology often exhibit non-ideal properties, leading to optical errors and suboptimal lithographic images due to manufacturing defects, necessitating a method to correct their reflectivity for improved performance.

Innovation Solution

A method involving the application of specific electromagnetic radiation to modify the reflectivity of reflective lithography masks by inducing material changes within the mask, such as altering the density or composition of the reflective multilayer stack, allowing for precise tuning of reflectivity to correct lithographic images.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a reflective lithography mask is used to enable smaller structure generation, then the resolution and capability for generating smaller structures is improved, but mask errors and non-ideal mask properties are introduced that result in optical errors in the lithographic image

Engineering Contradiction:
Improvestructure sizeVSAvoidlithographic image quality
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent applies electromagnetic radiation (such as electron beams or photons) to locally modify the physical or chemical parameters of the mask material at error locations. This changes the optical properties (absorption, reflection, transmission) of specific regions to compensate for manufacturing defects and correct optical errors in the lithographic image

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces mechanical correction methods with electromagnetic field-based correction. Instead of physically adjusting or replacing the mask, electromagnetic radiation is used to induce material changes that correct the optical errors, enabling non-contact and precise correction

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If the mask properties are modified to correct lithographic errors, then the lithographic image quality is improved, but the mask structure and composition are altered

Engineering Contradiction:
Improvelithographic image qualityVSAvoidmask material composition
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies corrections locally at specific error locations rather than modifying the entire mask. The electromagnetic radiation is targeted at precise coordinates to induce material changes only where needed, preserving the overall mask composition while correcting local defects

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies partial modification to the mask by only treating the affected areas with electromagnetic radiation. This partial action approach modifies only the necessary portions of the mask to correct errors without altering the entire mask structure or composition

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the correction of reflective lithography masks by modifying their reflectivity, improving the quality of lithographic images by adapting the mask's properties to specific exposure wavelengths, thereby enhancing the precision and accuracy of semiconductor structure generation.

Implementation Method 1

applying a first electromagnetic radiation to the mask to evoke a first material change within the mask which modifies a reflectivity of the mask

Methodology Applied
Scientific EffectElectromagnetic radiation-induced material change: Absorption (EM radiation)

Data Source

PatentUS20240402591A1ML reflectivity modification
Publication Date: 2024.12.05 CARL ZEISS SMS GMBH
  • US20240402591A1 patent drawing
  • US20240402591A1 patent drawing
  • US20240402591A1 patent drawing

AI summary

The present disclosure relates to a method for correcting a reflective lithography mask, wherein the mask comprises a substrate and a reflective multilayer stack, the method comprising: applying a first electromagnetic radiation to the mask to evoke a first material change within the mask which modifies a reflectivity of the mask. The present disclosure further relates to an apparatus for correcting a reflective lithography mask and a reflective lithography mask.