Reflective Microdisplay Head-Mounted Projection Display

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Solution Overview

Problem

Head-mounted projection displays (HMPDs) face limitations in image brightness and contrast due to low efficiency and resolution, making them unsuitable for outdoor or well-lit indoor environments, particularly with transmissive AMLCDs which have low transmission efficiency and pixel fill factor.

Innovation Solution

A compact, telecentric projection lens and optical illumination system using a reflective microdisplay with a light engine that includes a polarized beamsplitter, quarter-wave retarder, and concave spherical reflector to enhance luminance and contrast, combined with a telecentric projection lens made of plastic components with aspheric surfaces and a diffractive optical element for improved efficiency and compactness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If transmissive AMLCDs are used as image sources, then the display can be implemented, but the transmission efficiency and pixel fill factor are low resulting in reduced image brightness

Engineering Contradiction:
Improveimage brightnessVSAvoidtransmission efficiency
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent inverts the conventional transmissive display approach by using a reflective microdisplay instead. The microdisplay reflects light back through the beamsplitter to the user's eye, achieving higher light efficiency and image brightness compared to transmissive AMLCDs which lose significant light through absorption and low transmission efficiency.

Inventive Principle:
Principle #13The other way round (Inversion)

2Adaptability or versatility

If multiple beamsplitting is used in the optical path, then the head-mounted display function is achieved, but the overall efficiency drops to around 4%

Engineering Contradiction:
Improvehead-mounted display functionVSAvoidoverall efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent introduces a polarized beamsplitter as an intermediary component that selectively transmits or reflects light based on polarization state. This allows the system to achieve the necessary optical path folding for head-mounted display while minimizing energy loss by directing light efficiently through polarization-controlled routing rather than conventional non-polarizing beamsplitters.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the image luminance is low at 4 cd/m2, then the display can operate, but it appears washed out in well-lit environments with luminance over 100 cd/m2

Engineering Contradiction:
Improvedisplay operationVSAvoidimage luminance
Core Design Contradiction:
Ease of operationVSIllumination intensity

Solution Approach 1:

The patent changes the key parameter of light efficiency in the optical system by using a reflective microdisplay combined with a polarized beamsplitter configuration. This parameter change increases the image luminance from 4 cd/m2 to potentially 12 cd/m2 or higher, making the display visible and usable in well-lit environments without appearing washed out.

Inventive Principle:
Principle #35Parameter changes

4Weight of moving object

If a compact projection lens is used, then the device becomes more ergonomic, but the lens design complexity increases with aspheric surfaces and diffractive elements

Engineering Contradiction:
Improveprojection lens weightVSAvoidlens design complexity
Core Design Contradiction:
Weight of moving objectVSDevice complexity

Solution Approach 1:

The patent employs composite optical design by combining aspheric surfaces with diffractive optical elements in the projection lens. This composite approach allows the lens to achieve compact form factor and reduced weight while maintaining optical performance, as the diffractive elements add corrective functionality without requiring additional separate lens components.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly increases the luminance and maintains high contrast of the projected image, making it more suitable for use in well-lit environments while being compact and lightweight for ergonomic use.

Implementation Method 1

a polarized head-mounted projection display (p-HMPD) was proposed

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 2

a quarter-wave retarder is placed between the PBS and the retroreflective screen. By passing through the quarter wave retarder twice, the incident S-polarized light is converted to P-polarization

Methodology Applied
Scientific EffectQuarter-wave retarder:

Implementation Method 3

the projected light is reflected by the PBS, it is retroreflected back to the same PBS by a retroreflective screen

Methodology Applied
Scientific EffectRetroreflection: Retroreflector

Implementation Method 4

a compact, telecentric projection lens and optical illumination system using a reflective microdisplay with a light engine that includes a polarized beamsplitter, quarter-wave retarder, and concave spherical reflector

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 5

The image on the LCD display is projected through the projection lens, forming a real intermediate image

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11592650B2Head-mounted projection display using reflective microdisplays
Publication Date: 2023.02.28 THE ARIZONA BOARD OF REGENTS ON BEHALF OF THE UNIV OF ARIZONA
  • US11592650B2 patent drawing
  • US11592650B2 patent drawing
  • US11592650B2 patent drawing

AI summary

The present invention relates generally to a head-mounted projection display, and more particularly, but not exclusively to a polarized head-mounted projection display including a light engine and a compact, high-performance projection lens for use with reflective microdisplays.