Reflective OLED Bus for Power Distribution and Lifetime

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Solution Overview

Problem

Existing OLED devices face limitations in power and signal distribution due to the size and conductivity of conductive busses, which affect the lifetime and efficiency of the materials, as increasing bus size improves distribution but reduces lifetime, and increasing emissive area size decreases current density, thereby reducing distribution effectiveness.

Innovation Solution

The implementation of a reflective, electrically-conductive bus that covers only a portion of the light-emissive area, allowing for increased emissive area size while reducing driving current density and improving lifetime, with the bus positioned adjacent to a transparent insulator layer and comprising reflective surfaces to direct and reflect light efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the size of conductive busses is increased to improve power and signal distribution, then the distribution effectiveness is improved, but the aperture ratio (emissive area) is reduced

Engineering Contradiction:
Improvepower and signal distribution effectivenessVSAvoidaperture ratio (emissive area)
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The patent moves the conductive busses from the traditional plane between emissive areas to the backplane of the display device. This spatial repositioning allows busses to carry current without occupying the aperture space, effectively adding a dimensional solution (z-axis placement) to resolve the area conflict.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces a transparent conductive oxide layer as an intermediary between the backplane and the emissive areas. This intermediate layer facilitates current distribution to the emissive areas without requiring opaque busses to block light, thus maintaining both distribution effectiveness and aperture ratio.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Illumination intensity

If the current density is increased to improve light emission intensity, then the brightness is improved, but the OLED material lifetime is reduced

Engineering Contradiction:
Improvelight emission intensityVSAvoidOLED material lifetime
Core Design Contradiction:
Illumination intensityVSDuration of action of stationary object

Solution Approach 1:

The patent segments the current distribution function by separating the high-current backplane busses from the low-current emissive area interfaces. The transparent conductive oxide acts as an intermediate distribution network, allowing high current to be delivered efficiently while maintaining low current density at the OLED material interface, thus extending lifetime.

Inventive Principle:
Principle #1Segmentation

3Duration of action of stationary object

If the emissive area size is increased to reduce current density and improve lifetime, then the aperture ratio is improved, but the power and signal distribution effectiveness is reduced

Engineering Contradiction:
ImproveOLED material lifetimeVSAvoidpower and signal distribution effectiveness
Core Design Contradiction:
Duration of action of stationary objectVSProductivity

Solution Approach 1:

The backplane busses are designed to serve multiple functions: they provide mechanical support for the display structure, serve as the primary current distribution network, and act as a shield against external interference. This multi-functionality allows for optimized current distribution across large emissive areas without compromising structural integrity or distribution effectiveness.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances power and signal distribution in OLED devices, increasing the relative size of the emissive area and improving OLED lifetime by reducing current density and ensuring effective light emission without compromising material longevity.

Implementation Method 1

one or more reflective, electrically-conductive bus formed in a layer adjacent to the transparent insulator layer opposite the transparent electrode, wherein the reflective, electrically-conductive bus comprises a reflective surface directed towards the light-emitting layer

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS7612496B2OLED device having improved power distribution
Publication Date: 2009.11.03 GLOBAL OLED TECHNOLOGY LLC
  • US7612496B2 patent drawing
  • US7612496B2 patent drawing
  • US7612496B2 patent drawing

AI summary

An organic light-emitting diode (OLED) device, comprising: a first electrode and a second electrode having one or more organic layers formed there-between, at least one organic layer being light-emitting, the first and second electrodes defining one or more light-emissive areas, at least one of the electrodes being transparent; a transparent insulator layer formed adjacent to the transparent electrode opposite the one or more organic layer(s); and one or more reflective, electrically-conductive bus formed in a layer adjacent to the transparent insulator layer opposite the transparent electrode, wherein the reflective, electrically-conductive bus comprises a reflective surface directed towards the light-emitting layer and covers only a portion of the light-emissive areas.