Reflective Thermal Shield for Portable Power Generation Heat Management

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Solution Overview

Problem

Existing electric power generation systems in portable containers face heat accumulation issues due to engine operation, which can hinder system efficiency and performance.

Innovation Solution

A thermal shield comprising a sheet of material, such as sheet steel, is operably associated with the engine to deflect heat back towards the engine, and air passages are configured to facilitate airflow between the panel and the housing, enhancing the effectiveness of the heat exchanger.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the engine operates inside a portable container to generate electric power, then electric power generation capability is achieved, but heat accumulates inside the container reducing system efficiency

Engineering Contradiction:
Improveelectric power generation capabilityVSAvoidheat accumulation inside container
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The patent redirects the harmful heat radiating from the engine back toward the engine itself using reflective panels positioned within the container. This converts the harmful thermal radiation into a beneficial self-cooling mechanism, where the heat that would otherwise accumulate in the container is instead reflected back to the heat source, improving overall thermal management efficiency

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent introduces reflective panels as intermediary elements between the engine and the container walls. These panels act as thermal mediators that intercept radiant heat from the engine and redirect it back toward the engine's cooling systems or less critical areas, preventing direct heat transfer to the container interior

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If cooling air is directed through the engine area, then heat removal is improved, but the effectiveness of the heat exchanger is reduced due to high temperatures

Engineering Contradiction:
Improveheat removal capabilityVSAvoidheat exchanger effectiveness
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent segments the thermal management system into distinct zones: a hot zone where heat is generated by the engine, and a cooler zone where the heat exchanger operates. Reflective panels create thermal boundaries that separate these zones, allowing cooling air to be directed through the hot zone to absorb heat, then channeled to the heat exchanger in the cooler zone where it can effectively reject heat to the ambient environment

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes three-dimensional spatial arrangement within the container to optimize thermal management. By positioning reflective panels at specific angles and locations, the system creates complex heat radiation paths that redirect thermal energy back toward the engine while maintaining separate airflow paths for cooling, effectively using spatial dimensionality to resolve thermal conflicts

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The thermal shield effectively reduces heat accumulation within the container, improving the efficiency of the power generation system by maintaining lower temperatures and enhancing cooling processes.

Implementation Method 1

a sheet of material configured to be operably associated with an engine of the system for generating electric power such that heat from the engine is deflected back toward the engine

Methodology Applied
Scientific EffectHeat deflection: Reflection

Implementation Method 2

flowing air to the heat exchanger between the at least one panel and the wall

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS8680728B2Thermal shield for system for generating electric power
Publication Date: 2014.03.25 CATERPILLAR INC
  • US8680728B2 patent drawing
  • US8680728B2 patent drawing
  • US8680728B2 patent drawing

AI summary

A thermal shield for a system for generating electric power may include a sheet of material configured to be operably associated with an engine of the system for generating electric power such that heat from the engine is deflected back toward the engine. The sheet of material may define a generally rectangular shape defining a length dimension and a width dimension, and the length dimension may be configured to generally correspond to a length defined by the engine.