Refractive Layer Structure for Thin Displays With Higher Light Extraction

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Solution Overview

Problem

Display apparatuses face challenges in achieving accurate and clear color representation while maintaining a large size and thin profile, requiring innovative solutions to enhance light-emitting efficiency and visibility.

Innovation Solution

A display apparatus incorporating a refractive layer with a first refractive layer and a second refractive layer, where the second refractive layer has a higher refractive index and includes high refractive particles dispersed at different concentrations, arranged through inkjet or deposition processes, to adjust light paths and increase light-extraction efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a display apparatus is made larger and thinner, then it is more appealing and better accommodated by various electronic devices, but light-emitting efficiency and color accuracy deteriorate

Engineering Contradiction:
Improvedisplay apparatus size and thicknessVSAvoidlight-emitting efficiency and color accuracy
Core Design Contradiction:
Volume of moving objectVSIllumination intensity

Solution Approach 1:

The patent applies parameter changes by modifying the refractive index distribution within the display structure. A refractive layer with spatially varying refractive indices (n1, n2, n3) is introduced to optimize light extraction efficiency. By carefully selecting and positioning materials with different refractive indices, the patent enhances light-emitting efficiency without increasing device thickness, thus resolving the contradiction between thin profile and light emission performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining multiple layers with different refractive indices, including organic and inorganic materials. The refractive layer comprises composite structures with particles dispersed in a matrix material, creating a graded refractive index profile. This composite approach enables improved light extraction and color accuracy while maintaining the desired thin form factor.

Inventive Principle:
Principle #40Composite materials

2Device complexity

If a single refractive layer is used, then the structure is simple, but light path control and light-extraction efficiency are insufficient

Engineering Contradiction:
Improverefractive layer structureVSAvoidlight-extraction efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent applies segmentation by dividing the refractive layer into multiple sub-layers, each with distinct refractive indices and thicknesses. The refractive layer is segmented into at least three regions with different optical properties, allowing independent optimization of light path control in each segment. This segmented structure enables precise manipulation of light extraction efficiency while maintaining overall structural simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements local quality by assigning different refractive indices and material compositions to different regions of the refractive layer. Each local region is optimized for specific optical functions, with the refractive index varying spatially to control light paths at different locations. This local optimization approach maximizes light-extraction efficiency without requiring a uniformly complex structure throughout the entire device.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly enhances light-emitting efficiency and front visibility by changing light paths, improving color representation and overall display performance.

Implementation Method 1

A portion of light emitted from the display element is totally reflected by an interface between an inner wall of the opening and the second refractive layer and thus a light path is changed

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

A display apparatus having a refractive layer... the second refractive layer having a refractive index different from that of the first refractive layer... to adjust light paths and increase light-extraction efficiency

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20240365584A1Display apparatus having a refractive layer
Publication Date: 2024.10.31 SAMSUNG DISPLAY CO LTD
  • US20240365584A1 patent drawing
  • US20240365584A1 patent drawing
  • US20240365584A1 patent drawing

AI summary

A display apparatus includes a substrate, a pixel layer arranged over the substrate and including a plurality of display elements, an encapsulation member sealing the pixel layer, and a refractive layer arranged on the encapsulation layer and including a first refractive layer and a second refractive layer. The first refractive layer includes openings that correspond to the plurality of display elements, and the second refractive layer includes high refractive particles. The second refractive layer includes a first layer and a second layer, the first layer includes the high refractive particles dispersed in a first concentration, and the second layer includes the high refractive particles dispersed in a second concentration different from the first concentration.