Refrigerant amount management system

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing refrigerant filling techniques for multi-air conditioner systems lack effective management of refrigerant amounts during additional filling at construction or maintenance sites, which can lead to inefficient operations if the additional refrigerant is not appropriately managed.

Innovation Solution

A refrigerant amount management system that includes an additional-filling-amount obtaining unit, storage units for apparatus and initial filling amounts, and a useful-information creation unit to manage and determine the appropriateness of refrigerant filling, allowing remote monitoring and reporting of refrigerant levels in relation to installation environments and apparatus specifics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If additional filling of refrigerant is performed at the construction site, then the refrigerant amount in the refrigeration cycle apparatus can be increased, but the management and tracking of the additional filling amount becomes difficult

Engineering Contradiction:
Improverefrigerant amountVSAvoidadditional filling amount information
Core Design Contradiction:
Quantity of substanceVSLoss of information

Solution Approach 1:

The management apparatus receives additional filling amount information from multiple sources (weighing device, flow rate measurement device, or operator input) and stores it in association with the refrigeration cycle apparatus. This feedback mechanism ensures that the additional filling amount is accurately tracked and recorded, resolving the information loss problem while enabling proper refrigerant amount management.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The management apparatus acts as an intermediary between the refrigeration cycle apparatus, the weighing/flow rate measurement devices, and the useful information creation device. It collects, stores, and manages the additional filling amount information, facilitating proper tracking and enabling the creation of useful management information without requiring direct connection between all components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If the additional filling amount is not properly managed, then the refrigeration cycle apparatus can be filled with refrigerant, but the appropriateness of the refrigerant amount cannot be determined

Engineering Contradiction:
Improverefrigerant fillingVSAvoidrefrigerant amount appropriateness determination
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The system collects feedback information including the additional filling amount, initial filling amount, and installation environment information. This comprehensive feedback enables the useful information creation device to determine whether the total refrigerant amount (initial + additional) is appropriate for the specific installation conditions, thereby achieving precise appropriateness determination.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system replaces manual judgment of refrigerant amount appropriateness with an automated information processing system. The management apparatus and useful information creation device automatically compare the total refrigerant amount against the installation environment information to determine appropriateness, providing more precise and objective assessment than manual methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of information

If refrigerant filling management is performed locally at each site, then the refrigerant amount can be tracked, but remote management and centralized monitoring become difficult

Engineering Contradiction:
Improverefrigerant amount trackingVSAvoidremote management capability
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The management apparatus is designed with multi-functionality to handle various types of information (additional filling amount, initial filling amount, installation environment data) from multiple refrigeration cycle apparatuses. It can perform both local tracking at each site and centralized remote management simultaneously, resolving the contradiction between detailed tracking and ease of remote operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The management apparatus serves as a centralized intermediary that collects information from multiple refrigeration cycle apparatuses at different locations. This enables remote management and centralized monitoring while maintaining accurate tracking of refrigerant amounts at each individual site, as the management apparatus aggregates and manages all the data in one central location.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11402137B2Refrigerant amount management system
Publication Date: 2022.08.02 DAIKIN INDUSTRIES LTD
  • US11402137B2 patent drawing
  • US11402137B2 patent drawing
  • US11402137B2 patent drawing

AI summary

A refrigerant amount management system manages an amount of refrigerant with which a plurality of refrigeration cycle apparatuses is filled. Each refrigeration cycle apparatus has a refrigerant circuit. The refrigerant amount management system includes an additional-filling-amount obtaining unit that obtains an additional filling amount of refrigerant with which a refrigeration cycle apparatus has been additionally filled after installation, a storage unit, and a useful-information creation unit. The storage unit stores apparatus information regarding the refrigeration cycle apparatus that has been additionally filled with refrigerant and the additional filling amount of the refrigeration cycle apparatus identified with the apparatus information in association with each other. The useful-information creation unit creates useful information to be used in management of the amount of refrigerant based on the additional filling amount of one of the refrigeration cycle apparatuses and the additional filling amount of another of the refrigeration cycle apparatuses.