Refrigerant Amount Regulator for Adaptive Cooling System Load Control

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Solution Overview

Problem

The existing refrigerator cooling systems have a constant amount of refrigerant, which leads to inefficient operation due to changing environmental conditions and load, resulting in increased compressor workload, energy consumption, and poor refrigerating effects.

Innovation Solution

A refrigerator cooling system with a refrigerant amount regulator that includes a storage device and an adjustor with a sealer to automatically adjust the refrigerant flow by opening or closing a communication opening between the storage device and the pipe loop, using an electromagnet and spring mechanism for controlled operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the amount of refrigerant is kept constant in the cooling system, then the system structure is simple, but the refrigerating efficiency decreases when environment temperature or load conditions change

Engineering Contradiction:
Improvesystem structureVSAvoidrefrigerating efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent applies the dynamics principle by making the refrigerant amount adjustable rather than fixed. A refrigerant amount regulator with a storage cavity and controllable opening allows the refrigerant quantity in the system to be dynamically adjusted according to environmental temperature and load conditions, resolving the contradiction between structural simplicity and refrigerating efficiency.

Inventive Principle:
Principle #15Dynamics

2Productivity

If the refrigerant amount is increased to meet high refrigerating demand, then the refrigerating effect improves, but the compressor workload increases and service life decreases

Engineering Contradiction:
Improverefrigerating effectVSAvoidcompressor service life
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements feedback control through a controller that monitors environmental temperature and refrigerating demand, then automatically adjusts the refrigerant amount regulator accordingly. This feedback mechanism ensures the refrigerant amount is optimized for current conditions, improving refrigerating effect while preventing excessive compressor workload that would reduce service life.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for timely regulation of the compressor load, extending its service life and optimizing energy consumption while improving refrigerating efficiency by adjusting refrigerant amounts based on demand.

Implementation Method 1

the adjustor further comprises an electromagnet and a magnetic piece connected with the sealer fixedly

Methodology Applied
Scientific EffectElectromagnet: Electromagnet

Implementation Method 2

the adjustor further comprises a spring, both ends of which are connected with the electromagnet and the magnetic piece respectively

Methodology Applied
Scientific EffectSpring: Spring

Data Source

PatentUS11313599B2Refrigerator cooling system capable of regulating amount of refrigerant
Publication Date: 2022.04.26 HAIER SMART HOME CO LTD
  • US11313599B2 patent drawing
  • US11313599B2 patent drawing

AI summary

A refrigerator cooling system, comprising a pipe forming a loop and, sequentially provided on the pipe, a compressor, a condenser, a refrigerant amount regulator, a capillary tube, and an evaporator. The refrigerant amount regulator comprises a storage device and an adjustor provided within the storage device. The storage device is provided therein with a storage cavity for holding a refrigerant. The storage device is provided with an opening for the storage cavity to be in communication with the pipe. The adjustor comprises a sealer used for opening or closing the opening.