Working medium, heat cycle composition, heat cycle device, and heat cycle method

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Solution Overview

Problem

Existing refrigerants like HFC-134a have high global warming potential (GWP) and flammability, and compositions containing HFO-1234ze(E) do not adequately address these issues, leading to increased temperature glide and discharge temperatures in thermal cycles.

Innovation Solution

A working medium comprising (E)-1,3,3,3-tetrafluoropropene, (Z) 1-chloro-2,3,3,3-tetrafluoropropene, and 1,1,1,2-tetrafluoroethane, with specific mass ratios, is used to reduce GWP, flammability, and temperature glide, while maintaining efficient thermal cycle performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If HFC-134a is used as a refrigerant, then flammability is reduced (non-flammable), but global warming potential increases (GWP = 1300)

Engineering Contradiction:
ImproveflammabilityVSAvoidglobal warming potential
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by replacing HFC-134a with HFO-1234ze(E) which has fundamentally different molecular structure (contains carbon-carbon double bond) and thermodynamic properties, achieving both low GWP (<1) and acceptable flammability (2L category)

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite refrigerant mixture containing HFO-1234ze(E) combined with other components in specific ratios (HFO-1234ze(E): 36-56 wt%, other components: 44-64 wt%), where the composite achieves optimized balance between environmental performance and safety characteristics

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If HFO-1234ze(E) content is increased to reduce GWP, then environmental impact is reduced, but specific heat ratio increases and discharge temperature increases

Engineering Contradiction:
Improveglobal warming potentialVSAvoiddischarge temperature
Core Design Contradiction:
Object-generated harmful factorsVSTemperature

Solution Approach 1:

The patent optimizes the concentration parameter of HFO-1234ze(E) within the range of 36-56 wt% (not exceeding 64 wt%), which balances the reduction of GWP while controlling the specific heat ratio and discharge temperature through precise compositional control

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by assigning specific functional roles to different components in the mixture, where HFO-1234ze(E) provides low GWP and other components modulate the thermodynamic properties to control discharge temperature

Inventive Principle:
Principle #3Local quality

3Object-generated harmful factors

If HFO-1234ze(E) is used as a refrigerant, then ozone layer impact is reduced, but flammability increases (2L category - slightly flammable)

Engineering Contradiction:
Improveozone layer impactVSAvoidflammability
Core Design Contradiction:
Object-generated harmful factorsVSObject-affected harmful factors

Solution Approach 1:

The patent changes the flammability parameter by controlling HFO-1234ze(E) content within 36-56 wt% range, where the concentration is high enough to provide environmental benefits but limited to prevent excessive flammability, maintaining safety within acceptable boundaries

Inventive Principle:
Principle #35Parameter changes

4Object-generated harmful factors

If refrigerant composition is optimized to reduce GWP, then environmental impact is reduced, but temperature glide increases

Engineering Contradiction:
Improveglobal warming potentialVSAvoidtemperature glide
Core Design Contradiction:
Object-generated harmful factorsVSTemperature

Solution Approach 1:

The patent optimizes the compositional parameters of the refrigerant mixture to achieve a balance where GWP is reduced while temperature glide is controlled, using specific ratios of HFO-1234ze(E) and other components to minimize the difference between dew point and boiling point temperatures

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP4660278A1Working medium, heat cycle composition, heat cycle device, and heat cycle method
Publication Date: 2025.12.10 AGC INC
  • EP4660278A1 patent drawingFigure 1
  • EP4660278A1 patent drawingFigure 2
  • EP4660278A1 patent drawingFigure 3

AI summary

A working medium contains (E)-1,3,3,3-tetrafluoropropene, (Z) 1-chloro-2,3,3,3-tetrafluoropropene, and 1,1,1,2-tetrafluoroethane, wherein, with respect to a total content of the (E)-1,3,3,3-tetrafluoropropene, the (Z) 1-chloro-2,3,3,3-tetrafluoropropene, and the 1,1,1,2-tetrafluoroethane, a content of the 1,1,1,2-tetrafluoroethane is 14.5% by mass or less, a content of the (Z) 1-chloro-2,3,3,3-tetrafluoropropene is 10.0% by mass or less, and a content of the (E)-1,3,3,3-tetrafluoropropene is 75.5% by mass or more.