Refrigerated Dispenser Power Control Using Audio Event Detection

Solution Overview

Problem

Refrigerated dispensing appliances consume significant electrical power, even when inactive, due to continuous operation of cooling systems, leading to wasteful energy usage and potential product deterioration from temperature cycling.

Innovation Solution

A refrigerated dispensing appliance with a power control circuitry and audio signal detector that intelligently transitions between normal-operation and power-conserving modes based on dispensing events, such as product selection or customer interaction, to manage electrical power supply efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the cooling system operates continuously to maintain optimal temperature, then product temperature stability is improved, but energy consumption increases

Engineering Contradiction:
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts the cooling system operation based on detected customer presence. When customers are detected via audio signals (conversations, laughter, applause), the cooling system activates to maintain optimal temperature. When no customers are present, the system reduces or stops cooling operation, thereby reducing energy consumption while maintaining temperature stability only when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses audio signal detection as feedback to monitor customer presence and automatically controls the cooling system accordingly. The audio detector continuously monitors for customer indicators, and based on this feedback, the controller adjusts cooling system operation to balance temperature maintenance with energy conservation.

Inventive Principle:
Principle #23Feedback

2Use of energy by moving object

If the cooling system is turned off during inactivity to conserve energy, then energy consumption is reduced, but product temperature may deteriorate

Engineering Contradiction:
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system performs preliminary cooling before customers arrive by detecting audio signals of customer approach or presence. When customers are detected, the cooling system is activated in advance to ensure products reach optimal temperature before dispensing, preventing temperature deterioration while conserving energy during truly inactive periods.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The cooling system operation is dynamically adjusted based on real-time customer detection. The system transitions between off, reduced-power, and full-power cooling modes depending on customer presence detection, ensuring temperature reliability is maintained only when customers are present while minimizing energy consumption during inactivity.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the cooling system operates at full capacity to ensure temperature control, then temperature control reliability is improved, but power consumption increases

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

The system applies partial cooling action only when necessary. Instead of continuous full-capacity operation, the cooling system operates at full capacity only when customers are detected and immediate temperature control is needed. During transitional periods or less critical situations, reduced cooling power is applied, balancing temperature control reliability with energy conservation.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces energy consumption by minimizing cooling system operation during inactivity while ensuring products remain at optimal temperature, maintaining customer satisfaction and reducing operational costs.

Implementation Method 1

an audio signal detector that generates at least one dispensing event data signal in response to detection of at least one sound wave

Methodology Applied
Scientific EffectAcoustic detection: Sound

Implementation Method 2

The evaporator removes heat from the nearby chamber air

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

The compressor increases the pressure of the coolant, raising its temperature in the process

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 4

The condenser couples the coolant to a chilled environment. This causes the coolant to give up heat and condense into a liquid

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 5

the dispensable items are maintained within a chamber that is thermally insulated from the exterior of the machine

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS7286907B2Method and apparatus for conserving power consumed by a refrigerated appliance utilizing audio signal detection
Publication Date: 2007.10.23
  • US7286907B2 patent drawing
  • US7286907B2 patent drawing
  • US7286907B2 patent drawing

AI summary

A refrigerated appliance that dispenses items for use with a power source and includes a cooling system. Power control circuitry is electrically coupled between the power source and components (for example, a compressor and one or more circulating fans of the cooling system) of the appliance. A controller, which is operably coupled to the power control circuitry, is adapted to manage the supply of electrical power to such components by intelligently transitioning between a normal-operation mode and at least one power-conserving mode. To achieve efficient power conservation, an audio signal detector is provided that generates at least one dispensing event signal that represents the occurrence of one or more sound-based dispensing events. The controller automatically transitions between the power-conserving mode(s) and the normal-operation mode based upon at least one dispensing event data signal supplied to the controller by the audio signal detector, and possibly other data signals supplied to the controller.