Refrigeration device

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Solution Overview

Problem

Conventional refrigeration apparatuses with multiple outdoor units connected in parallel face challenges during defrosting, as excess refrigerant accumulation leads to inefficient defrosting and potential overflow risks, requiring larger accumulators and frequent air-warming operation interruptions.

Innovation Solution

A refrigeration apparatus with a partial defrost mode that reroutes refrigerant flow to include the indoor heat exchanger and non-defrosted outdoor units, allowing refrigerant to flow between all units, suppressing excess refrigerant accumulation and optimizing defrosting efficiency by controlling the indoor expansion valve and compressor operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If defrosting is performed with refrigerant circulated only between outdoor units, then outdoor heat exchangers can be defrosted, but excess refrigerant accumulates in the outdoor heat exchanger and defrosting efficiency decreases

Engineering Contradiction:
Improvedefrosting efficiencyVSAvoidexcess refrigerant accumulation
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The refrigerant circuit is segmented into multiple flow paths: one path directs refrigerant to the outdoor heat exchanger for defrosting, while another path directs excess refrigerant to the indoor heat exchanger. This segmentation allows simultaneous defrosting operation and excess refrigerant management, resolving the contradiction between defrosting efficiency and refrigerant accumulation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The indoor heat exchanger serves as an intermediary component that receives and processes excess refrigerant from the outdoor heat exchanger. By introducing this intermediary, the system can handle the excess refrigerant without compromising the defrosting process, thereby maintaining defrosting efficiency while preventing refrigerant accumulation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If accumulator size is increased to suppress liquid refrigerant overflow, then liquid refrigerant overflow is prevented, but device complexity and size increase

Engineering Contradiction:
Improveliquid refrigerant overflow preventionVSAvoidaccumulator size
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The indoor heat exchanger acts as an intermediary that receives excess refrigerant before it can overflow from the accumulator. This intermediary function allows the use of a smaller accumulator while still preventing liquid refrigerant overflow, thus resolving the contradiction between reliability and device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Instead of increasing the accumulator size in one dimension, the system introduces a new dimension by routing refrigerant through the indoor heat exchanger. This dimensional change provides an alternative pathway for excess refrigerant, enabling effective overflow prevention without enlarging the accumulator.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Quantity of substance

If defrosting is performed frequently to remove excess refrigerant, then refrigerant accumulation is reduced, but air-warming operation interruptions increase

Engineering Contradiction:
Improveexcess refrigerant managementVSAvoidoperation interruption frequency
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The system maintains continuous useful action by allowing the indoor heat exchanger to process excess refrigerant during normal operation without requiring separate defrosting cycles. This continuous management of excess refrigerant eliminates the need for frequent air-warming operation interruptions, resolving the contradiction between refrigerant management and operational continuity.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively manages excess refrigerant, prevents overflow, and reduces the frequency of air-warming operation interruptions during defrosting, enhancing overall defrosting efficiency and system stability.

Implementation Method 1

a flow channel that supplies some of the refrigerant flowing out of the outdoor heat exchangers functioning as condensers to the outdoor heat exchangers functioning as evaporators

Methodology Applied
Scientific EffectRefrigerant circulation:

Implementation Method 2

outdoor heat exchangers, compressors, and switching valves provided to the respective outdoor units

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

compressors, and switching valves provided to the respective outdoor units

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentEP3404343B1Refrigeration device
Publication Date: 2020.06.03 DAIKIN INDUSTRIES LTD
  • EP3404343B1 patent drawingFigure 1
  • EP3404343B1 patent drawingFigure 2
  • EP3404343B1 patent drawingFigure 3

AI summary

Provided is a refrigeration apparatus in which adverse events caused by excess refrigerant can be suppressed even when defrosting is performed with some of a plurality of outdoor units designated as units to be defrosted. An air-conditioning apparatus (100) configured from a parallel connection of a first outdoor unit (10) and a second outdoor unit (20), wherein when a second outdoor heat exchanger (23) of the second outdoor unit (20) is caused to function as an evaporator while a first outdoor heat exchanger (13) of the first outdoor unit (10) is caused to function as a condenser to defrost the first outdoor heat exchanger (13), a refrigerant circuit (3) has a flow channel that supplies some of the refrigerant flowing out of the first outdoor heat exchanger (13) to the second outdoor heat exchanger (23) and a flow channel that supplies the rest of the refrigerant flowing out of the first outdoor heat exchanger (13) to an indoor heat exchanger (62, 66).