Refrigeration appliance and method for initialising a defrosting operation in a refrigeration appliance

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Solution Overview

Problem

Conventional methods for initializing a defrosting process in refrigeration devices with speed-controlled compressors are unsatisfactory as they rely on estimating frost thickness based on compressor running time, which is unreliable due to varying compressor speeds, and do not account for frost formation rates accurately.

Innovation Solution

A method that involves setting an initial compressor speed, monitoring deviations from this speed to maintain a setpoint temperature, and initiating defrosting when a predetermined deviation limit is exceeded, with adjustments based on temperature differences and past deviations to ensure reliable frost thickness assessment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional methods use cumulative compressor runtime to estimate frost thickness, then the method is simple to implement, but the estimation becomes unreliable with variable-speed compressors

Engineering Contradiction:
Improveease of implementationVSAvoidfrost thickness estimation accuracy
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention changes the monitoring parameter from cumulative runtime to instantaneous speed deviation. Instead of tracking total compressor operation time, the system monitors how much the current speed n(t) deviates from the initial speed n0, and integrates this deviation over time. This parameter change makes the method reliable for variable-speed compressors because it directly captures the effect of speed variations on frost formation rate.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If compressor speed is continuously adjusted to maintain setpoint temperature, then temperature control precision is improved, but frost thickness assessment becomes more complex

Engineering Contradiction:
Improvetemperature control precisionVSAvoidfrost thickness assessment complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention uses feedback by continuously monitoring the compressor speed deviation from its initial value and integrating this deviation. The control unit compares the current speed n(t) with the initial speed n0, calculates the deviation, and accumulates it over time. This feedback mechanism provides a reliable frost thickness indicator while working seamlessly with the continuous speed adjustment needed for precise temperature control.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If defrosting is initiated based on weighted cumulative runtime, then some adaptation to variable speeds is achieved, but reliable estimation requires known and reproducible speed-frost formation relationship

Engineering Contradiction:
Improveadaptation to variable speedsVSAvoidfrost thickness estimation reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The invention inverts the conventional approach by not trying to predict frost thickness from speed, but rather detecting frost thickness from the actual speed behavior. Instead of using a predetermined relationship between speed and frost formation, the system monitors how the compressor speed actually deviates from its initial value and uses this observed deviation as the direct indicator of frost thickness. This inversion eliminates the need for known and reproducible speed-frost relationships.

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentEP3894766B1Refrigeration appliance and method for initialising a defrosting operation in a refrigeration appliance
Publication Date: 2022.11.16 BSH HAUSGERATE GMBH
  • EP3894766B1 patent drawingFigure 1~3
  • EP3894766B1 patent drawing

AI summary

The invention relates to a method for initialising a defrosting operation in a refrigeration appliance having a speed-controlled compressor (5), which method comprises the steps of a) starting up (S10-S19; S21) the compressor (5) at a speed set to an initial value no, b) adjusting (S3, S5) the speed nt of the compressor (5) in order to prevent the temperature (Tin) in a storage chamber (3) of the refrigeration appliance from deviating from a target temperature, c) monitoring (S6) a deviation between the adjusted speed nt and the initial value no, and d) deciding (S7) that defrosting is necessary if the deviation exceeds a limit value.