Refrigeration system and refrigerator van having the same

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Solution Overview

Problem

Current refrigeration systems in refrigerator vans face inefficiencies in heat dissipation, with existing methods either having poor heat dissipation effects, being expensive, or requiring significant installation space, and are prone to dust accumulation and complex structures.

Innovation Solution

A refrigeration system comprising a compressor, condenser, reservoir, throttling device, and evaporator, with a cooling device that uses a heat exchange container and flow pipes to create a circulation loop for refrigerant, driven by heat exchange and liquid level differences, eliminating the need for external power and reducing energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fan or ventilation openings are used for heat dissipation, then the heat dissipation function is provided, but the heat dissipation efficiency is poor and the fan surface accumulates dust

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the fan component from the heat dissipation system and replaces it with a natural convection structure. The heat dissipation function is achieved through ventilation openings and convection channels that allow air to flow naturally from the interior to the exterior of the refrigerator van, eliminating the need for mechanical fans and their associated maintenance issues.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The heat dissipation system is designed to operate autonomously using natural convection currents. The convection channels and ventilation openings create a self-sustaining air flow that draws hot air from the interior components to the exterior without requiring external power or mechanical assistance, making the system self-service and maintenance-free.

Inventive Principle:
Principle #25Self-service

2Reliability

If an additional cooling system with heat exchanger, pump device, and fan is added, then high heat exchange efficiency is achieved, but the system becomes expensive and occupies large installation space

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidinstallation space
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent merges the heat dissipation function directly into the existing refrigerator van structure by integrating convection channels into the walls and utilizing the existing ventilation system. This eliminates the need for separate heat exchangers, pump devices, and fans, thereby reducing installation space while maintaining effective heat exchange through the combined structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The ventilation openings and convection channels serve multiple functions: they provide heat dissipation for internal components, enable natural air circulation within the van, and eliminate the need for separate cooling systems. This multi-functionality reduces the overall space requirement while achieving the desired heat exchange efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If an additional cooling system with pump device and heat exchanger is added, then high heat exchange efficiency is achieved, but the structure becomes complex and expensive

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidsystem structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes complex components such as pump devices, heat exchangers, and fans from the cooling system. Instead, it utilizes the existing refrigerator van structure with integrated convection channels and ventilation openings to achieve heat dissipation through natural convection, thereby simplifying the system structure while maintaining effectiveness.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The cooling system operates autonomously using natural convection currents generated by temperature differences. The convection channels and ventilation openings create self-sustaining air flow that eliminates the need for mechanical pumps or fans, making the system self-service and significantly reducing structural complexity and cost.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves efficient heat dissipation with a simple, cost-effective, and space-efficient design, reducing energy consumption and emissions while avoiding dust accumulation and complex structures.

Implementation Method 1

the heat exchange container receives liquid refrigerant from the reservoir through the flow pipe, the liquid refrigerant in the heat exchange container generates vapor after heat exchange with the heat absorbed from the high-temperature components

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

the heat exchange container is located below the reservoir... the vapor enters the reservoir through the flow pipe, thus forming a circulation loop

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Data Source

PatentEP4438975A1Refrigeration system and refrigerator van having the same
Publication Date: 2024.10.02 CARRIER CORP
  • EP4438975A1 patent drawingFigure 1
  • EP4438975A1 patent drawingFigure 2
  • EP4438975A1 patent drawingFigure 3

AI summary

The present invention proposes a refrigeration system (100). The refrigeration system (100) comprises a compressor (110), a condenser (120), a reservoir (130), a throttling device (140), and an evaporator (150) connected in sequence through pipes, as well as a cooling device (160) for cooling high-temperature components (10). The cooling device (160) has a heat exchange container (161) and a flow pipe (162), where the heat exchange container (161) maintains fluid communication with the reservoir (130) through the flow pipe (162), and the heat exchange container (161) is used to absorb heat of the high-temperature components (10). The heat exchange container (161) receives liquid refrigerant from the reservoir (130) through the flow pipe (162), the liquid refrigerant in the heat exchange container (161) generates vapor after heat exchange with heat absorbed from the high-temperature components (10), and the vapor enters the reservoir (130) through the flow pipe (162), thus forming a circulation loop. The present invention also proposes a refrigerator van configured with a refrigeration system. The cooling device in the refrigeration system (100) can cool the high-temperature components (10) in an efficient and energy-saving manner.