Refrigeration cycle apparatus

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Solution Overview

Problem

Existing refrigeration cycle apparatuses using non-azeotropic refrigerant mixtures face issues with composition deviation and performance deterioration due to changes in refrigerant quality, leading to inefficiencies and potential reliability problems.

Innovation Solution

The apparatus is designed with a specific refrigerant quality control mechanism that limits the refrigerant quality to exceed a predetermined value, ensuring the deviation in refrigerant composition from the base composition is minimized, thereby maintaining optimal heat exchange performance and reducing the risk of disproportionation reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a non-azeotropic refrigerant mixture is used, then heat exchange performance is improved, but refrigerant composition deviates from base composition leading to performance deterioration

Engineering Contradiction:
Improveheat exchange performanceVSAvoidrefrigerant composition stability
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by establishing a specific refrigerant quality range (0.2 ≤ refrigerant quality < 0.6) to control the composition stability of the non-azeotropic refrigerant mixture. By controlling the refrigerant quality parameter, the system maintains the refrigerant composition within acceptable deviations from the base composition, preventing performance deterioration while preserving the heat exchange benefits of the non-azeotropic mixture

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements feedback control through a refrigerant quality control mechanism that monitors and adjusts the refrigerant quality in real-time. The control unit receives signals about the actual refrigerant quality and adjusts the expansion valve opening degree or compressor operation to maintain refrigerant quality within the specified range, thereby stabilizing the refrigerant composition and preventing deviation from the base composition

Inventive Principle:
Principle #23Feedback

2Ease of operation

If refrigerant quality is not controlled, then system operation is simplified, but composition deviation causes reliability issues

Engineering Contradiction:
Improvesystem operation simplicityVSAvoidsystem reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements feedback control through a refrigerant quality control mechanism that monitors and adjusts the refrigerant quality in real-time. The control unit receives signals about the actual refrigerant quality and adjusts the expansion valve opening degree or compressor operation to maintain refrigerant quality within the specified range, thereby stabilizing the refrigerant composition and preventing deviation from the base composition

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies dynamics by making the refrigerant quality control adaptive to changing operating conditions. The control unit dynamically adjusts the refrigerant quality based on real-time measurements and varying system conditions, allowing the system to maintain reliability across different operating scenarios while automating the control process

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If refrigerant quality exceeds predetermined value, then composition stability is improved, but device complexity increases

Engineering Contradiction:
Improverefrigerant composition stabilityVSAvoidrefrigerant quality control mechanism complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies universality by designing the refrigerant quality control mechanism to serve multiple functions simultaneously. The control unit not only monitors refrigerant quality but also integrates with existing system components (expansion valve, compressor) to perform composition stabilization, performance optimization, and protection functions, thereby reducing overall system complexity despite the added control capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250224165A1Refrigeration cycle apparatus
Publication Date: 2025.07.10 DAIKIN INDUSTRIES LTD
  • US20250224165A1 patent drawing
  • US20250224165A1 patent drawing
  • US20250224165A1 patent drawing

AI summary

A refrigeration cycle apparatus includes a compressor, a utilization-side heat exchanger, a heat source-side expansion valve, a heat source-side heat exchanger, an accumulator, and a main refrigerant circuit. A non-azeotropic refrigerant mixture is sealed in the main refrigerant circuit. A first value obtained by dividing a value obtained by subtracting a second amount from a first amount by the first amount exceeds a value determined in accordance with a mixed refrigerant. The first amount is an amount of the mixed refrigerant sealed in the main refrigerant circuit. The second amount is an amount of a liquid refrigerant stored in the accumulator.