Refrigeration Cycle Superheater for Enthalpy Difference Control

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Solution Overview

Problem

In refrigeration cycle devices with an accumulator, it is difficult to achieve a large enthalpy difference in the evaporator due to uncontrolled superheat of the refrigerant at the evaporator outlet, which limits cycle performance improvement.

Innovation Solution

The refrigeration cycle device includes a superheater that superheats the gas-phase refrigerant discharged from the accumulator by exchanging heat with a medium hotter than the refrigerant, thereby increasing the enthalpy difference at the low pressure in the evaporator and superheater.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an accumulator is used to separate refrigerant into gas and liquid phases, then refrigerant management is improved, but the enthalpy difference in the evaporator cannot be increased due to uncontrolled superheat

Engineering Contradiction:
Improverefrigerant managementVSAvoidenthalpy difference in evaporator
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The device segments the refrigerant flow path by introducing a superheater as a separate component between the accumulator and evaporator. This allows independent control of superheat conditions while maintaining the accumulator's refrigerant management function, thereby resolving the contradiction between reliable refrigerant management and sufficient enthalpy difference in the evaporator.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The superheater acts as an intermediary device that mediates between the accumulator and evaporator. It controls the superheat of refrigerant before it enters the evaporator, enabling the system to maintain both reliable refrigerant management (through the accumulator) and adequate enthalpy difference (by regulating superheat levels).

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If superheat of refrigerant at evaporator outlet is uncontrolled, then system simplicity is maintained, but cycle performance improvement is limited

Engineering Contradiction:
Improvesystem simplicityVSAvoidcycle performance
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The superheater performs preliminary action by controlling the superheat of refrigerant before it enters the evaporator. This advance control optimizes the refrigerant state for evaporation, thereby improving cycle performance without significantly complicating the overall system architecture.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the thermal parameter (superheat level) of the refrigerant through the superheater before it enters the evaporator. By adjusting this parameter, the system achieves improved cycle performance while maintaining relatively simple system structure, as the superheater integrates into the existing refrigerant flow path.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The implementation of the superheater in the refrigeration cycle device enhances the cycle performance (COP) by increasing the enthalpy difference, thereby improving the overall efficiency of the refrigeration cycle.

Implementation Method 1

a superheater that superheats the gas-phase refrigerant discharged from the accumulator by exchanging heat with a medium hotter than the refrigerant

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

An evaporator subsequently evaporates the refrigerant after decompression

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

The evaporator performs heat exchange with the heat medium to evaporate the refrigerant after it has been decompressed by the decompressor

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 4

A radiator dissipates heat from the discharged refrigerant

Methodology Applied
Scientific EffectHeat dissipation: Heat Sink

Implementation Method 5

A decompressor then reduces the pressure of the refrigerant after it has passed through the radiator

Methodology Applied
Scientific EffectPressure reduction: Depressurisation

Data Source

PatentUS20250198673A1Refrigeration cycle device
Publication Date: 2025.06.19 DENSO CORP
  • US20250198673A1 patent drawing
  • US20250198673A1 patent drawing
  • US20250198673A1 patent drawing

AI summary

A refrigeration cycle device includes components that manage refrigerant. It has a compressor that draws in and compresses refrigerant, which then passes through a radiator to dissipate heat. A decompressor reduces the refrigerant's pressure before it enters an evaporator, where it evaporates. An accumulator separates the refrigerant into gas and liquid phases and discharges the gas-phase refrigerant. A superheater then superheats this gas-phase refrigerant using a hotter heat medium. The device also features a cooling heat exchanger that cools an object via heat exchange with the heat medium. A heat medium circuit ensures the medium circulates through the evaporator, superheater, and cooling heat exchanger. The evaporator uses the heat medium to evaporate the decompressed refrigerant.