Transport Refrigeration Damper Assembly for Defrost Heat Blocking

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Solution Overview

Problem

Transport refrigeration systems face challenges in maintaining optimal temperature conditions for perishable items, particularly in preventing spoilage or freezing damage during transportation, as existing systems lack efficient control over temperature ranges and air flow management.

Innovation Solution

A transport refrigeration unit with a damper assembly that includes a controller to manage air flow by positioning a damper door between supply and return ports, allowing for selective control of air flow to maintain desired temperatures and prevent heat from entering the conditioned space during defrost modes, with an actuator and sensor system to adjust the damper's position between multiple settings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a damper assembly is added to control air flow in the transport refrigeration system, then temperature control precision and cargo quality are improved, but device complexity increases

Engineering Contradiction:
Improvetemperature control precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The damper assembly is designed to perform multiple functions: controlling air flow during refrigeration modes, blocking heat transfer during defrost modes, and enabling precise temperature control through variable positions. This multi-functionality addresses the temperature control precision improvement while managing device complexity by consolidating control capabilities into a single integrated assembly.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The damper door is designed to be dynamically adjustable between multiple positions (fully open, fully closed, and intermediate positions) rather than being fixed. This dynamic capability allows precise control of air flow and temperature, directly improving measurement precision while the actuator system manages the complexity through automated positioning.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If the damper door is positioned to block air flow during defrost mode, then heat prevention and cargo protection are improved, but device complexity increases due to actuator and sensor systems

Engineering Contradiction:
Improveheat entering conditioned spaceVSAvoidactuator and sensor system
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The damper assembly is positioned and configured to proactively block heat transfer pathways before harmful heat can significantly affect the cargo during defrost modes. The controller anticipates the need for heat blocking and positions the damper door accordingly, preventing rather than merely responding to thermal intrusion.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

Sensor systems are integrated to provide feedback on damper position and environmental conditions, enabling the controller to automatically adjust the damper door position. This feedback mechanism manages the complexity by automating the control process, reducing manual intervention while maintaining effective heat blocking during defrost modes.

Inventive Principle:
Principle #23Feedback

3Temperature

If the damper can be adjusted to multiple positions, then temperature and humidity control are improved, but ease of operation decreases due to complex control requirements

Engineering Contradiction:
Improvetemperature and humidity controlVSAvoidease of operation
Core Design Contradiction:
TemperatureVSEase of operation

Solution Approach 1:

The damper assembly is designed to self-regulate temperature and humidity control through automated actuator and sensor systems. The controller automatically adjusts the damper door to appropriate positions based on sensed conditions, eliminating the need for manual operation while maintaining precise environmental control. The system serves itself by continuously monitoring and adjusting without human intervention.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9052131B2Damper apparatus for transport refrigeration system, transport refrigeration unit, and methods for same
Publication Date: 2015.06.09 CARRIER CORP
  • US9052131B2 patent drawing
  • US9052131B2 patent drawing
  • US9052131B2 patent drawing

AI summary

Embodiments of systems, apparatus, and/or methods can provide a damper assembly for transport refrigeration systems. One embodiment can include a damper assembly including a damper door configured to operate in a first position (e.g., closed), a second position (e.g., open), and at least one intermediate position. In one embodiment, a plurality of intermediate positions can be used to controllably vary a capacity of the transport refrigeration unit, or at least one component thereof. Embodiments of systems, apparatus, and/or methods can provide a damper assembly that can be accessed though an ambient portion of transport refrigeration systems or components.