Refrigeration Heat Sink Coupling for Power Electronics Cooling

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Solution Overview

Problem

Power electronic devices in refrigeration systems generate waste heat, leading to efficiency degradation when operating beyond a certain temperature, necessitating effective thermal integration for improved system efficiency and reliability.

Innovation Solution

A refrigeration unit with a heat sink thermally coupled to a mounting plate and a refrigeration circuit component, transferring waste heat from the power electronic devices to the refrigeration circuit, specifically through a suction tube with a lower temperature refrigerant to enhance cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If power electronic devices operate at high efficiency, then system performance is improved, but waste heat generation increases causing temperature rise and efficiency degradation

Engineering Contradiction:
Improvesystem performanceVSAvoiddevice temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent merges the power electronic device mounting plate with a heat sink structure, integrating thermal management directly into the mounting infrastructure. The heat sink is thermally coupled to both the mounting plate and the refrigeration circuit, creating a unified thermal management system that simultaneously supports mechanical mounting and thermal dissipation functions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent converts the waste heat, which is initially harmful to device operation, into a useful resource by transferring it to the refrigeration circuit. The heat sink captures waste heat from the power electronic devices and transfers it to the refrigerant in the suction tube, where it can be utilized in the refrigeration cycle, thereby turning a harmful thermal byproduct into a beneficial contribution to the system's cooling function.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Productivity

If waste heat is transferred to refrigeration circuit component, then cooling efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvecooling efficiencyVSAvoidthermal integration complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines multiple functions into unified components: the mounting plate serves both as a mechanical support structure and as a thermal conduction path, while the heat sink integrates both heat collection and heat transfer functions. This merging approach improves cooling efficiency by reducing thermal resistance paths while avoiding the complexity of separate dedicated cooling components for each power electronic device.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The heat sink structure serves multiple functions simultaneously: it acts as a thermal bridge between the mounting plate and the refrigeration circuit, provides a large surface area for heat transfer, and enables direct thermal coupling with the refrigerant flow. This multi-functionality achieves superior cooling efficiency without proportionally increasing device complexity, as the same structural elements perform multiple thermal management tasks.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances cooling of power electronic devices, improving component performance, reliability, and extending the operational range of the refrigeration unit by effectively transferring waste heat to the refrigerant.

Implementation Method 1

a heat sink thermally coupled to the mounting plate and to a component of the refrigeration circuit. The heat sink is configured to transfer waste heat from the mounting plate to the component of the refrigeration circuit

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

transferring a waste heat from the power electronic device to a portion of the refrigeration circuit to cool the power electronic device

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS12526968B2Heatsink for power electronics cooling
Publication Date: 2026.01.13 CARRIER CORP
  • US12526968B2 patent drawing
  • US12526968B2 patent drawing
  • US12526968B2 patent drawing

AI summary

A refrigeration unit including a refrigeration circuit, a mounting plate, a power electronics device thermally coupled to the mounting plate, and a heat sink thermally coupled to the mounting plate and to a component of the refrigeration circuit. The heat sink is configured to transfer waste heat from the mounting plate to the component of the refrigeration circuit.