Refrigeration apparatus

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Solution Overview

Problem

Refrigeration apparatuses face issues with abnormal pressure rises in the gas-liquid separator and outdoor heat exchanger when performing a pump-down action during stop conditions, potentially damaging components due to high pressures exceeding critical refrigerant pressures.

Innovation Solution

A control unit in the refrigeration apparatus performs a pump-down action to recover refrigerant from the indoor unit and returns it to the outdoor unit, but prohibits this action when the pressure at the gas-liquid separator exceeds critical pressure, thereby preventing further pressure increases by adjusting the outdoor expansion valve and maintaining the indoor expansion valve open during prohibition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a pump-down action is performed to recover refrigerant from the indoor unit and return it to the outdoor unit, then refrigerant recovery is achieved, but abnormal pressure rises occur in the gas-liquid separator and outdoor heat exchanger that can damage components

Engineering Contradiction:
Improvecomponent safetyVSAvoidpressure in gas-liquid separator
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The control unit continuously monitors the pressure in the gas-liquid separator and uses this feedback to determine whether to execute the pump-down action. When the pressure exceeds the critical pressure threshold, the control unit prohibits the pump-down action, thereby preventing abnormal pressure rises that could damage components.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the operational parameter (pump-down action execution) based on the pressure condition. By monitoring the pressure parameter and comparing it against the critical pressure threshold, the system dynamically adjusts whether to perform refrigerant recovery or maintain current operation to avoid component damage.

Inventive Principle:
Principle #35Parameter changes

2Stress or pressure

If the pump-down action is prohibited when pressure exceeds critical pressure, then component damage is prevented, but refrigerant recovery from the indoor unit cannot be performed

Engineering Contradiction:
Improvepressure controlVSAvoidrefrigerant recovery capability
Core Design Contradiction:
Stress or pressureVSReliability

Solution Approach 1:

The pump-down action is partially executed or modified based on pressure conditions. When pressure exceeds critical levels, the system prohibits only the refrigerant recovery portion that would cause damage, while potentially maintaining other necessary operations, thus achieving partial action that balances safety with functionality.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS11512876B2Refrigeration apparatus
Publication Date: 2022.11.29 DAIKIN INDUSTRIES LTD
  • US11512876B2 patent drawing
  • US11512876B2 patent drawing
  • US11512876B2 patent drawing

AI summary

A refrigeration apparatus includes a heat source-side unit and a utilization-side unit that are connected to each other, and performs a refrigeration cycle in which a high pressure of a refrigerant reaches or exceeds a critical pressure. The refrigeration apparatus also includes a control unit configured to perform a first action of returning the refrigerant to the heat source-side unit when a stop condition of the utilization-side unit is satisfied, and a second action of prohibiting the first action when a pressure at the heat source-side unit is equal to or more than the critical pressure of the refrigerant. This configuration suppresses damage to a refrigerant storage reservoir and the like in returning the refrigerant to the heat source-side unit.