Refrigerator appliance adaptive control scheme

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Solution Overview

Problem

Refrigerator appliances face inefficiencies in cooling due to varying installation conditions and usage patterns, leading to ineffective cooling or excessive energy consumption when using generalized operating parameters.

Innovation Solution

Implementing an adaptive control scheme that adjusts the compressor speed based on a duty cycle comparison with predefined settings, optimizing cooling efficiency by activating and deactivating the compressor according to specific chamber needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the compressor runs at slower speeds to improve efficiency, then energy consumption is reduced, but cooling effectiveness deteriorates (cannot reach desired setpoint temperature or takes excessive time)

Engineering Contradiction:
Improvecompressor energy consumptionVSAvoidcooling effectiveness
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The system dynamically adjusts compressor speed based on real-time duty cycle monitoring and environmental conditions. The controller continuously adapts the compressor operating parameters to match actual cooling needs, transitioning from static predetermined speeds to dynamic variable speed control that optimizes both efficiency and cooling effectiveness.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the compressor operating parameters (speed, duty cycle) based on monitored conditions. By adjusting these parameters in response to actual performance data and environmental factors, the system resolves the contradiction between running slow for efficiency and running fast for cooling effectiveness.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If generalized predetermined operating parameters are used for all units, then device complexity is reduced, but adaptability to varying installation conditions and usage patterns deteriorates

Engineering Contradiction:
Improvecontrol system complexityVSAvoidadaptability to installation conditions
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system implements feedback control by monitoring the actual duty cycle and comparing it to optimal values, then adjusting compressor parameters accordingly. This feedback mechanism enables the system to adapt to varying conditions without requiring complex manual configuration or multiple predefined parameter sets.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The controller automatically adjusts operating parameters based on monitored performance and environmental data, enabling the system to self-optimize without external intervention. This self-service capability provides adaptability to different installation conditions while maintaining relatively simple control logic.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances cooling efficiency and reduces energy consumption by dynamically adjusting compressor speed to match varying operational conditions, ensuring rapid temperature reach and minimal energy use.

Implementation Method 1

a compressor which urges refrigerant through the sealed system

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

at least one evaporator and a fan... a separate evaporator for each chamber to achieve different temperatures

Methodology Applied
Scientific EffectHeat absorption: Heat Exchanger

Data Source

PatentUS20250321033A1Refrigerator appliance adaptive control scheme
Publication Date: 2025.10.16 HAIER US APPLIANCE SOLUTIONS INC
  • US20250321033A1 patent drawing
  • US20250321033A1 patent drawing
  • US20250321033A1 patent drawing

AI summary

A method of operating a refrigerator appliance includes operating a compressor within a sealed cooling system for a first portion of a period of time and deactivating the compressor for a second portion of the period of time. The method further includes determining a duty cycle of the compressor based on a ratio of the first portion of the period of time to the period of time. The method also includes comparing the determined duty cycle of the compressor to a predefined duty cycle. Based on the comparison of the determined duty cycle to the predefined duty cycle, the speed of the compressor is adjusted.