Refrigerator comprising an ice maker assembly

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing refrigerator designs with ice makers have inefficient placement of water tanks, filters, and ice makers, leading to complex maintenance and long pipe lengths, which complicates the replacement of filters and inefficient use of compartment space.

Innovation Solution

A modular structure for the ice maker assembly with a support housing that integrates the water tank and filter, allowing for a compact arrangement and easy access for maintenance, using a mechanical connection between the ice maker casing and support housing, and a bayonet-type connection for the water filter, along with a heat-insulating water tank cover and electric heater.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the water tank, water filter and ice maker are separated and fixed in different places inside the refrigerator, then each component can be independently manufactured and installed, but the pipe length for transporting water between components becomes long and maintenance becomes complex

Engineering Contradiction:
ImproveIndependent component manufacturingVSAvoidPipe length and maintenance complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent combines the water tank, water filter, and ice maker into a single integrated assembly that is positioned together within the refrigerator compartment. This merging eliminates the need for long pipes between separately located components while maintaining independent manufacturability of the integrated unit. The assembly includes a water tank housing the filter and ice maker in close proximity, reducing water transport pathways.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If the water filter is fixed outside the cabinet on the backside of the refrigerator, then it can be easily accessed for replacement, but the refrigerator must be moved away from its installation place which complicates filter replacement

Engineering Contradiction:
ImproveFilter accessibilityVSAvoidRefrigerator relocation requirement
Core Design Contradiction:
Ease of operationVSEase of repair

Solution Approach 1:

The water filter is extracted as a separately replaceable component within the integrated assembly. The filter is positioned in the water tank housing such that it can be accessed and replaced by opening the refrigerator compartment, without requiring the entire refrigerator to be moved. This extraction allows maintenance of the filter in situ while maintaining the benefits of the integrated design.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If the ice maker assembly components are positioned far apart to allow easy access for maintenance, then maintenance becomes simpler, but the compartment space is not optimized and unused spaces are created

Engineering Contradiction:
ImproveMaintenance accessibilityVSAvoidCompartment space utilization
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The ice maker assembly employs a nested arrangement where the water filter is housed within the water tank housing, and the ice maker is positioned in close proximity to both. This nesting allows all components to be accessed through the same opening in the refrigerator compartment wall, maintaining ease of maintenance while maximizing space utilization. The components are arranged concentrically or in overlapping configurations to eliminate unused spaces.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces pipe length, simplifies filter replacement, and optimizes compartment space usage, providing a convenient and efficient maintenance solution for the ice maker assembly.

Implementation Method 1

a water filter to filter the water to be dispensed to the water tank

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

a heat-insulating water tank cover

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

electric heater

Methodology Applied
Scientific EffectElectric heating: Joule Heating

Data Source

PatentUS11460233B2Refrigerator comprising an ice maker assembly
Publication Date: 2022.10.04 ELECTROLUX DO BRASIL
  • US11460233B2 patent drawing
  • US11460233B2 patent drawing
  • US11460233B2 patent drawing

AI summary

A refrigerator including a cabinet and a compartment formed inside the cabinet and having an open front portion. A compartment door is movably connected to the cabinet for closing at least partially the open front portion of the compartment. An ice maker assembly is arranged inside the compartment and includes an ice maker. The ice maker includes an ice maker casing, a water tank and a water filter. The ice maker assembly is accessible inside the compartment when the compartment door is in an open position. The ice maker assembly includes a support housing arranged below the ice maker casing to receive the water tank and the water filter such that the ice maker casing and the support housing are provided as respective modules.