Refrigerator Defrost Sequencing to Prevent Ice Agglomeration
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Solution Overview
Problem
Refrigerators with ice making devices face the issue of ice agglomeration due to defrosting operations, where ice stored in the ice storage adjacent to the ice maker is melted and agglomerated after the defrosting operation, leading to inefficiencies in ice preservation.
Innovation Solution
A refrigerator design that includes an evaporator, a first heater near the evaporator, a refrigerant pipe in contact with a tray, a second heater near the refrigerant pipe, and a compressor to manage the refrigerant flow, with a processor controlling the operation of the heaters and compressor to resume ice making shortly after defrosting, preventing ice agglomeration by maintaining optimal temperatures.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a defrosting operation is performed to heat the ambient air of the refrigerant pipe, then frost on the refrigerant pipe is removed, but ice stored in the ice storage adjacent to the ice maker is melted and agglomerated
Solution Approach 1:
The patent divides the heating operation into two distinct segments: a defrosting operation for the refrigerant pipe and a subsequent ice-making operation. By segmenting the thermal processing into separate phases with different targets (refrigerant pipe first, then ice maker), the system removes frost from the refrigerant pipe while preventing prolonged heating that would melt stored ice, thus resolving the contradiction between effective defrosting and ice preservation
Solution Approach 2:
The patent applies preliminary action by performing the defrosting operation before the ice-making operation. The controller executes the defrosting cycle first to remove frost from the refrigerant pipe, then immediately follows with an ice-making cycle to refreeze any melted ice and prevent agglomeration. This sequential preliminary action ensures that defrosting effectiveness is achieved while minimizing the time stored ice is exposed to melting conditions
2Reliability
If the ice maker is left for a long time without cooling operation after defrosting, then the refrigerant pipe is fully defrosted, but ice stored in the ice storage is melted and agglomerated
Solution Approach 1:
The patent maintains continuity of useful action by immediately transitioning from the defrosting operation to the ice-making operation without idle time. The controller is configured to automatically initiate the ice-making cycle directly after the defrosting cycle completes, ensuring continuous thermal processing. This eliminates the time gap where stored ice would be vulnerable to melting and agglomeration, while still achieving complete defrosting of the refrigerant pipe
Solution Approach 2:
The patent implements periodic action through alternating cycles of defrosting and ice-making operations. The controller manages these operations in periodic sequences, where each defrosting cycle is followed by an ice-making cycle. This periodic alternation ensures that the refrigerant pipe receives adequate defrosting time while the ice maker immediately restores cooling to prevent ice agglomeration, creating a rhythmic pattern that balances both requirements
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution effectively prevents ice agglomeration by resuming the ice-making operation quickly after defrosting, ensuring that ice stored in the ice storage remains frozen and reducing the risk of melting, thereby enhancing the efficiency and effectiveness of ice preservation in refrigerators.
Implementation Method 1
In this direct cooling method, the ice making tray may be cooled by the refrigerant pipe through a heat conduction method
Implementation Method 2
starting an operation of a first heater provided in the vicinity of the evaporator in response to stopping the operating of the compressor, starting an operation of a second heater provided in the vicinity of the refrigerant pipe
Implementation Method 3
a compressor configured to supply a refrigerant to at least one of the evaporator or the refrigerant pipe
Data Source
AI summary
Disclosed herein is a refrigerator. The refrigerator includes a storage compartment, an evaporator configured to cool the air in the storage compartment, a first heater provided in the vicinity of the evaporator, a tray provided to accommodate water, a refrigerant pipe provided in contact with the tray and configured to cool the tray, a second heater provided in the vicinity of the refrigerant pipe, a compressor configured to supply a compressed refrigerant to at least one of the evaporator or the refrigerant pipe, and a processor configured to start an operation of the second heater after starting an operation of the first heater, and configured to start an operation of the compressor after stopping the operation of the first heater and the second heater. Accordingly, it is possible to prevent ice from being agglomerated caused by the defrosting operation.


