Refrigerator having detachable cooling module

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Solution Overview

Problem

Current refrigerator designs require disassembly of the cabinet for testing and maintenance of the cold air supply system, which is inefficient and hinders productivity.

Innovation Solution

A modular design where the cooling module, including the evaporator, compressor, and condenser, is detachably coupled to the cabinet, allowing the duct module to be separated through a duct opening for easy access and maintenance without disassembling the cabinet.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If the cabinet is disassembled for testing and maintenance of the cold air supply system, then the cooling performance can be tested and components can be maintained, but the productivity is reduced and the manufacturing process is hindered

Engineering Contradiction:
Improvemaintenance of cold air supply systemVSAvoidmanufacturing efficiency
Core Design Contradiction:
Ease of repairVSProductivity

Solution Approach 1:

The cold air supply system is divided into a detachable cooling module that can be separated from the cabinet. The cooling module includes the evaporator, condenser, compressor, and duct module, which can be independently removed through the duct opening for maintenance without disassembling the entire cabinet, thus improving both ease of repair and maintaining productivity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The duct module is extracted as a separate detachable component from the cooling module. This allows the duct module to be removed through the duct opening for easy access to the evaporator and other components, enabling maintenance without cabinet disassembly and preserving manufacturing efficiency

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If all components of the cold air supply system are installed in the cabinet before testing, then the cooling performance can be tested, but the complexity of the assembly process increases and productivity decreases

Engineering Contradiction:
Improvecooling performance testingVSAvoidassembly process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cooling module is segmented as a pre-assembled unit containing the evaporator, condenser, compressor, and duct module. This modular design allows the entire cooling system to be tested before installation in the cabinet, reducing assembly complexity while maintaining reliable cooling performance testing

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cooling module and its components are pre-assembled and pre-tested outside the cabinet before final installation. This preliminary action allows cooling performance to be verified in advance, reducing the need for complex in-cabinet assembly and testing procedures

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy testing of cooling performance and maintenance of the cold air supply system, enhancing productivity by allowing components to be accessed and repaired without disassembling the cabinet, thus improving the manufacturing process.

Implementation Method 1

an evaporator, a condenser, a compressor, a module body having a space in which the evaporator is accommodated

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a fan configured to circulate air in the storeroom

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 3

a compressor

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 4

a condenser

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS11306960B2Refrigerator having detachable cooling module
Publication Date: 2022.04.19 SAMSUNG ELECTRONICS CO LTD
  • US11306960B2 patent drawing
  • US11306960B2 patent drawing
  • US11306960B2 patent drawing

AI summary

A refrigerator including a cabinet in which a storeroom is formed and including a duct opening; a cooling module detachably coupled to the cabinet and including an evaporator, a condenser, a compressor, a module body having a space in which the evaporator is accommodated, and a duct module detachably coupled to the module body to guide cold air produced from the evaporator to the storeroom, wherein the duct opening, the duct module and the storeroom are arranged so that, when the duct module is detached from the module body, the duct module is passable through the duct opening to be removed through the storeroom.