Refrigerator Dispenser Layout for Ice Isolation and Large Containers

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Solution Overview

Problem

Conventional refrigerator dispensers often face challenges in efficiently dispensing ice and water, particularly in accommodating containers of varying sizes and preventing accidental exposure to ice when dispensing water, due to limitations in design and actuation mechanisms.

Innovation Solution

The refrigerator dispenser features a unique arrangement with an ice dispensing chute and housing positioned deeper within the door cavity, and a liquid dispensing chute and actuator positioned closer to the front, allowing for separate and efficient dispensing of ice and water without cross-exposure, with the liquid dispensing actuator activated by the deepest surface of the container, and a movable housing that extends to accommodate larger containers for water dispensing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the liquid dispensing actuator is positioned deeper in the door cavity to accommodate larger containers, then container adaptability is improved, but ice may accidentally fall into the container during water dispensing

Engineering Contradiction:
Improvecontainer adaptabilityVSAvoidaccidental ice exposure
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The dispensing system is segmented into distinct functional zones: the ice dispensing chute and housing are positioned deeper in the door cavity, while the liquid dispensing chute and actuator are positioned closer to the front. This spatial segmentation prevents ice from falling into containers during water dispensing while still accommodating various container sizes through the extended liquid dispensing reach.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes the depth dimension of the door cavity to resolve the conflict between container adaptability and ice exposure prevention. By positioning components at different depths along the Z-axis (ice chute deeper, liquid actuator forward), the system achieves both goals: large containers can be accommodated via the extended liquid dispensing mechanism while ice remains confined to the deeper housing region.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the ice dispensing chute and housing are positioned closer to the front for easier access, then ease of operation is improved, but the liquid dispensing actuator may be exposed to ice during ice dispensing

Engineering Contradiction:
Improvedispensing accessVSAvoidactuator ice exposure
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The system segments the dispensing functions spatially: the ice dispensing housing and chute are isolated in the deeper rear portion of the cavity, while the liquid dispensing actuator is positioned in the forward portion. This segmentation ensures that the liquid actuator remains outside the ice dispensing path, preventing ice exposure while maintaining operational accessibility.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If a single unified dispensing mechanism is used for both ice and water, then device complexity is reduced, but the ability to prevent cross-exposure and accommodate varying container sizes is worsened

Engineering Contradiction:
Improvedispensing mechanism complexityVSAvoidcontainer adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

Rather than using a completely unified or completely separate system, the patent applies local quality by giving different regions of the dispensing assembly different functions and properties. The deeper region houses the ice dispensing mechanism with appropriate containment, while the forward region houses the liquid dispensing actuator with extended reach for container adaptability. Each region is optimized for its specific function while working within a single integrated door assembly.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS7874460B2Refrigerator with a dispenser
Publication Date: 2011.01.25 LG ELECTRONICS INC
  • US7874460B2 patent drawing
  • US7874460B2 patent drawing
  • US7874460B2 patent drawing

AI summary

A refrigerator dispenser includes an ice dispensing actuator, an ice dispensing chute, an ice dispensing housing positioned within a refrigerator door cavity and configured to define an ice dispensing cavity through which ice dispensed by the ice dispensing chute passes, a liquid dispensing chute positioned closer to a front surface of a refrigerator door than the ice dispensing housing, and a liquid dispensing actuator positioned on the ice dispensing housing and configured to receive input to inspire dispensing of liquid through the liquid dispensing chute.