Refrigerator Door Panel Trim Assembly for Easy Design Changes

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Refrigerators face challenges in easily changing door designs and preventing the edge of a door panel from separating from the door body during assembly or disassembly.

Innovation Solution

The design incorporates a door system with a rotatable door body, a panel body, and trim components that include grooves, protrusions, and cut-out portions for secure coupling and easy detachment, along with a buffer member to absorb impacts and prevent edge separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the door panel is fixed to the door body using traditional fastening methods, then the attachment is secure, but the design cannot be easily changed and the panel edge may separate during assembly or disassembly

Engineering Contradiction:
Improvedoor design changeabilityVSAvoidpanel attachment stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The door assembly is divided into separate components: door body, panel body, and trim. The trim acts as a detachable connector that segments the attachment system, allowing the panel to be easily separated from the door body while maintaining secure attachment when connected. This segmentation enables design changes by allowing different panel or trim configurations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The trim is positioned to extend from the panel body and nest within or alongside the door body structure. The first trim protrusion fits into the first trim groove, creating a nested connection that secures the panel to the door body while allowing for easy detachment and reconfiguration.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If the trim is rigidly fixed to prevent separation, then the attachment stability is improved, but the ease of assembly and disassembly is reduced

Engineering Contradiction:
Improvepanel attachment stabilityVSAvoidassembly and disassembly ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The trim connection system transitions from a static rigid fixation to a dynamic detachable connection. The trim can be easily inserted and removed from the grooves, allowing the system to adapt between secured (attached) and flexible (detached) states. This dynamic capability enables both stable attachment and easy reconfiguration.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The trim acts as an intermediary component between the panel body and door body. It provides the connection function while allowing for easy insertion and removal. The intermediary trim with its protrusions and grooves mediates the attachment process, making assembly and disassembly simple operations while maintaining reliable connection when attached.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If multiple fixing members are used to secure the trim, then the attachment stability is improved, but the device complexity and assembly time increase

Engineering Contradiction:
Improvetrim attachment stabilityVSAvoidfixing mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The complex multi-point fastening system is extracted and replaced with a simplified groove-protrusion interface. Instead of multiple separate fixing members, the connection function is integrated into the trim structure itself through the groove-protrusion geometry, reducing component count and assembly complexity while maintaining attachment stability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The functions of multiple fixing members are merged into the integrated groove-protrusion connection system. The first trim protrusion fitting into the first trim groove combines alignment, connection, and securing functions into a single integrated mechanism, reducing device complexity while maintaining reliable attachment.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11340007B2Refrigerator and home appliance
Publication Date: 2022.05.24 SAMSUNG ELECTRONICS CO LTD
  • US11340007B2 patent drawing
  • US11340007B2 patent drawing
  • US11340007B2 patent drawing

AI summary

A refrigerator including a main body forming a storage compartment, and a door configured to open and close the storage compartment. The door includes a door body rotatably coupled to the main body and including an insulator therein, a panel body positioned in a front of the door body, a first trim disposed at a first edge of the panel body and configured to be coupled to the door body while being rotated with respect to the door body, and a second trim disposed at a second edge opposite to the first edge of the panel body and configured to be coupled to the door body when the first trim is coupled to the door body.