Refrigerator Door Drive With Auxiliary Force to Break Seal Adhesion

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Solution Overview

Problem

Refrigerators face challenges in efficiently opening and closing doors due to high torque requirements to overcome adhesive forces between the door and housing, leading to larger motors and complex control systems.

Innovation Solution

A door opening and closing apparatus that includes a motor, power transmission gears, and an auxiliary force generation mechanism, allowing the door to be moved from a closed to an open position using an auxiliary force before motor power is transmitted to the hinge, reducing the torque needed to break the adhesive force and eliminating the need for electrical switching devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If the motor directly transmits power to the hinge to open the door, then the door can be opened, but the torque required to overcome adhesive force is high, resulting in larger motor size

Engineering Contradiction:
Improvetorque to overcome adhesive forceVSAvoidmotor size
Core Design Contradiction:
ForceVSWeight of stationary object

Solution Approach 1:

The auxiliary apparatus generates an auxiliary force before the motor power is transmitted to the hinge, preliminarily separating the door from the housing to reduce the adhesive force that the motor must overcome. This preliminary action allows the motor to be smaller while still achieving door opening.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the motor continuously transmits power through the power transmission apparatus, then the door can be opened and closed, but the system complexity increases with electrical switching devices

Engineering Contradiction:
Improvedoor opening and closing controlVSAvoidpower transmission system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent extracts the power transmission function from the electrical system by using a power transmission state transition apparatus that mechanically transitions between power transmitting and power non-transmitting states. This eliminates the need for electrical switching devices, simplifying the control system while maintaining ease of operation.

Inventive Principle:
Principle #2Taking out (Extraction)

3Weight of stationary object

If the motor size is reduced to simplify the system, then the motor becomes more compact, but the torque available to overcome adhesive force and open the door is insufficient

Engineering Contradiction:
Improvemotor sizeVSAvoidavailable torque
Core Design Contradiction:
Weight of stationary objectVSForce

Solution Approach 1:

By generating auxiliary force before motor power transmission, the system preliminarily overcomes the adhesive force barrier, allowing a smaller motor with limited torque to still achieve complete door opening. The auxiliary force compensates for the insufficient motor torque.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The auxiliary apparatus acts as an intermediary between the door-housing interface and the motor, providing additional force that supplements the motor's limited torque output, enabling the smaller motor to achieve the required door opening function.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Extent of automation

If electrical switching devices are used to control power transmission, then precise control is achieved, but the system becomes more complex with additional components

Engineering Contradiction:
Improvepower transmission controlVSAvoidcontrol system components
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The patent replaces the electrical switching control system with a mechanical power transmission state transition apparatus. This mechanical system automatically transitions between power transmitting and power non-transmitting states based on the door position and auxiliary force generation, achieving precise control without electrical switching devices.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS10132555B2Refrigerator
Publication Date: 2018.11.20 SAMSUNG ELECTRONICS CO LTD
  • US10132555B2 patent drawing
  • US10132555B2 patent drawing
  • US10132555B2 patent drawing

AI summary

Provided herein is a door opening and closing apparatus capable of reducing torque of a motor required for removing an adhesive force between a door and a housing. The door opening and closing apparatus includes a motor configured to output power for opening and closing a door, a power transmission apparatus configured to transmit the power of the motor to a hinge by rotation of a plurality of driving gears, and an auxiliary apparatus configured to generate an auxiliary force for moving the door at a closing position toward an opening position, where the auxiliary force is generated at the auxiliary apparatus by the power of the motor before the power of the motor is transmitted to the hinge through the power transmission apparatus.