Electromechanical Refrigerator DSM Control Using Dual Temperature Setpoints

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Solution Overview

Problem

Electromechanically controlled refrigerators without microprocessors struggle to adjust energy usage in response to peak demand periods, necessitating a solution to reduce peak power consumption without completely shutting off power.

Innovation Solution

A system comprising dual electromechanical cold controls with a setpoint selector and a DSM module that adjusts temperature setpoints in response to demand state signals, allowing selective operation of one control over the other to manage energy usage during peak and off-peak periods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a DSM control device cuts off power to reduce peak power consumption, then peak power consumption is reduced, but the appliance cannot operate at all during peak periods

Engineering Contradiction:
Improvepeak power consumptionVSAvoidappliance operability
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The patent divides the single temperature control into multiple independent temperature controls (first temperature control and second temperature control), each capable of operating independently. This segmentation allows the system to switch between different temperature controls during peak demand periods rather than shutting down completely, thus reducing power consumption while maintaining partial operability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic switching between the first and second temperature controls based on demand state signals. The system can dynamically adjust which temperature control is active depending on whether it's a peak or off-peak period, providing flexibility in operation while managing power consumption.

Inventive Principle:
Principle #15Dynamics

2Use of energy by moving object

If electronically controlled refrigerators adjust energy usage during peak demand, then energy consumption is reduced, but devices with microprocessors are required

Engineering Contradiction:
Improveenergy consumptionVSAvoidcontrol system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent introduces a demand state signal as an intermediary that communicates utility demand conditions to the temperature control system. This signal acts as a mediator between the utility company and the refrigerator, enabling the electromechanical control to respond to peak demand conditions without requiring complex microprocessor-based intelligence within the appliance itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces microprocessor-based electronic control with an electromechanical temperature control system that responds to demand state signals. This substitution uses simpler electromechanical components rather than complex electronic computing devices, achieving energy management functionality without requiring microprocessors.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Power

If temperature setpoint is adjusted during peak demand, then power consumption is reduced, but temperature control precision may be affected

Engineering Contradiction:
Improvepower consumptionVSAvoidtemperature control precision
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The patent changes the temperature setpoint parameter from the first temperature control to the second temperature control based on demand conditions. By having pre-calibrated temperature controls with different setpoints, the system can switch parameters (temperature targets) to manage power consumption while maintaining appropriate temperature control for different operating conditions.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8504216B2DSM enabling of electro mechanically controlled refrigeration systems
Publication Date: 2013.08.06 HAIER US APPLIANCE SOLUTIONS INC
  • US8504216B2 patent drawing
  • US8504216B2 patent drawing
  • US8504216B2 patent drawing

AI summary

A system for reducing the peak power consumption by a refrigeration system is provided. The system comprises a first electromechanical cold control calibrated to a first temperature setpoint, a second electromechanical cold control calibrated to a second temperature setpoint, said first and second cold controls each having a setpoint selector member operatively linked such that adjustment of one results in a corresponding adjustment of the other, a DSM module responsive to demand state signals from an associated utility indicative of at least a peak demand and an off peak demand state, and a DSM switching device responsive to the DSM module and operative to selectively render one or the other of the cold controls effectively operative to control the cooling system depending upon the demand state signal.