Refrigerator Dual-Axis Hinge Design for Wide-Angle Door Opening

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Solution Overview

Problem

Conventional refrigerators with single-axis hinges have limited door opening angles, especially when the gap between the refrigerator and the wall is small, leading to interference with surrounding structures during door opening.

Innovation Solution

A refrigerator design featuring a hinge body with first and second hinge shafts and corresponding guide grooves on the door body, allowing the door to open with a horizontal displacement and avoiding interference with walls by adjusting the guide grooves' shape and hinge shaft positions as the door opens, enabling wider opening angles without excessive shaking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single-axis hinge is used for the door body, then the hinge structure is simple, but the door opening angle is limited and the door body interferes with surrounding walls when the gap is small

Engineering Contradiction:
Improvehinge structureVSAvoiddoor opening angle
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The single-axis hinge is segmented into two hinge shafts (first hinge shaft and second hinge shaft) with different rotation axes. The first hinge shaft rotates around a vertical axis while the second hinge shaft rotates around a horizontal axis, dividing the door opening motion into two independent rotational segments that work together to achieve the desired door trajectory

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The door opening motion is extended from a single circular arc in one plane to a three-dimensional trajectory involving two rotational dimensions. The first hinge shaft provides rotation in a vertical plane while the second hinge shaft provides rotation in a horizontal plane, creating a compound motion that displaces the door body both vertically and horizontally during opening

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If a single-axis hinge is used, then the hinge structure is simple, but the door body shakes excessively during opening

Engineering Contradiction:
Improvehinge structureVSAvoiddoor body stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The hinge system is segmented into two independent rotational axes that can be controlled separately. The first hinge shaft handles the primary opening rotation while the second hinge shaft compensates for unwanted motion, dividing the stabilization function into two coordinated segments

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second hinge shaft acts as an intermediary mechanism that mediates between the door body's opening motion and the desired stable trajectory. It introduces an additional degree of freedom that allows the system to counteract excessive shaking by adjusting the horizontal rotation in coordination with the vertical rotation of the first hinge shaft

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11591837B2Refrigerator
Publication Date: 2023.02.28 HAIER SMART HOME CO LTD
  • US11591837B2 patent drawing
  • US11591837B2 patent drawing
  • US11591837B2 patent drawing

AI summary

The present invention provides a refrigerator, comprising a refrigerator body and a door body. A hinge body is disposed on the refrigerator body. A first hinge shaft and a second hinge shaft are disposed on the hinge body. A first guide groove and a second guide groove are formed in the door body. The first hinge shaft is located in the first guide groove and the second hinge shaft is located in the second guide groove. During opening of the door body, the first guide groove moves relative to the first hinge shaft and the second guide groove moves relative to the second hinge shaft, the first hinge shaft applies an acting force to the first guide groove to drive the end, away from the first guide groove, of the second guide groove to approach the second hinge shaft, so that the door body is displaced in a horizontal direction.