Refrigerator Evaporator Flow Paths for Lower Heat Exchange Loss

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Solution Overview

Problem

Conventional fin-tube type evaporators in refrigerators face inefficiencies due to low evaporation temperatures and heat exchange losses, leading to suboptimal cooling performance.

Innovation Solution

A refrigerator design incorporating a roll-bond type evaporator with a heat-exchanger that divides the flow path into front and rear paths, utilizing fans and dampers to adjust cool air flow, thereby reducing heat loss and improving energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a fin-tube type evaporator is used to supply cool air to storage compartments, then the cooling function is provided, but heat exchange losses occur and evaporation temperature is low resulting in reduced efficiency

Engineering Contradiction:
Improveheat exchange lossVSAvoidcooling efficiency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The evaporator is divided into multiple flow paths (first flow path and second flow path) with different evaporation temperatures. This segmentation allows different storage compartments to receive cool air at optimal temperatures for their specific storage needs, reducing unnecessary heat exchange losses and improving overall cooling efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the evaporator are designed with different evaporation temperatures to match the specific cooling requirements of different storage compartments. This local optimization ensures that each compartment receives appropriately cooled air without the energy losses associated with over-cooling or insufficient cooling.

Inventive Principle:
Principle #3Local quality

2Productivity

If a single flow path is used in the evaporator, then the structure is simple, but the cooling efficiency is reduced due to heat exchange losses

Engineering Contradiction:
Improvecooling efficiencyVSAvoidflow path structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The evaporator is segmented into multiple independent flow paths that can be controlled separately. This segmentation enables optimized cooling for different storage compartments while maintaining a relatively simple overall structure that integrates seamlessly into the refrigerator system.

Inventive Principle:
Principle #1Segmentation

3Volume of stationary object

If the evaporator is positioned close to the rear surface panel, then the space utilization is improved, but heat loss during cool air transport increases

Engineering Contradiction:
Improvespace utilizationVSAvoidheat loss during transport
Core Design Contradiction:
Volume of stationary objectVSLoss of energy

Solution Approach 1:

The evaporator is divided into multiple flow paths with different lengths and configurations. This allows the cooler to be positioned close to the rear surface panel for space efficiency while certain flow paths can be optimized to minimize transport distance to specific storage compartments, reducing heat loss during cool air delivery.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances cooling efficiency by minimizing heat loss during cool air transport and optimizing energy conservation within the refrigerator.

Implementation Method 1

a heat-exchanger to divide a flow path at which cool air is provided to flow along the cool air supplying unit

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

the evaporator may include a roll-bond type evaporator

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

after the air at the evaporator and the temperature converting compartment is heat-exchanged

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS10254036B2Refrigerator
Publication Date: 2019.04.09 SAMSUNG ELECTRONICS CO LTD
  • US10254036B2 patent drawing
  • US10254036B2 patent drawing
  • US10254036B2 patent drawing

AI summary

A refrigerator has a flow path structure formed by a heat-exchanger. The refrigerator includes storage compartments, and a cool air supplying unit provided at a rear of the storage compartments to supply cool air at the storage compartments, and the cool air supplying unit includes a heat-exchanger to divide a flow path at which cool air is provided to flow along the cool air supplying unit.