Refrigerator

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Solution Overview

Problem

Built-in type refrigerators face challenges in effectively cooling large volumes and individually controlling temperatures across multiple spaces, leading to inefficiencies in insulation, space loss, and oversizing of refrigeration cycles, which affect safety and environmental compliance.

Innovation Solution

The design incorporates a roll bond evaporator with a dedicated heat-exchange space, insulation members, and a cold air supply module, along with a radiation layer and side ducts to enhance insulation and air flow, while maintaining independent refrigeration cycles for each compartment, and a water supply system integrated within the side ducts to prevent space loss and improve assembly workability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single refrigeration cycle is used to cool multiple spaces, then the refrigerator structure is simplified, but the refrigeration cycle becomes oversized and cannot effectively cool large volume spaces while complying with safety and environmental regulations

Engineering Contradiction:
Improverefrigeration cycle structureVSAvoidcooling effectiveness and regulatory compliance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent divides the single refrigeration cycle into multiple independent cycles, with each cycle equipped with its own evaporator and control system. This segmentation allows each refrigeration cycle to be appropriately sized for its specific compartment, improving cooling effectiveness and enabling individual temperature control while maintaining overall system functionality.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If multiple fin-type evaporators are disposed in the refrigerator, then individual temperature control of each space is enabled, but the storage space is reduced due to the evaporators and their associated components

Engineering Contradiction:
Improveindividual temperature controlVSAvoidstorage space
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

The patent merges the evaporator with the insulation structure by integrating the evaporator into the insulation member. This combination eliminates the need for separate evaporator housings and associated components, thereby maintaining individual temperature control capability while minimizing the space occupied by cooling components and maximizing storage space.

Inventive Principle:
Principle #5Merging (Combining)

3Loss of energy

If the insulation thickness is increased to prevent cold air loss, then insulation performance is improved, but the storage space within the refrigerator is reduced

Engineering Contradiction:
Improvecold air lossVSAvoidstorage space
Core Design Contradiction:
Loss of energyVSVolume of stationary object

Solution Approach 1:

The patent applies different insulation strategies to different locations based on their specific thermal loss characteristics. High insulation thickness is applied only to areas with significant thermal loss, while other areas use thinner insulation or alternative thermal management approaches. This localized approach minimizes overall insulation material usage while effectively preventing cold air loss, thereby preserving storage space.

Inventive Principle:
Principle #3Local quality

4Ease of operation

If a water path is disposed between the outer case and inner case to supply water, then water supply is achieved, but insulation performance at that portion is weakened and assembly workability is deteriorated

Engineering Contradiction:
Improvewater supply functionVSAvoidinsulation performance
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent nests the water supply path within the insulation member structure, allowing the water path to be embedded in the insulation material. This nesting approach enables water supply functionality while maintaining continuous insulation coverage, preventing thermal bridging, and preserving both insulation performance and assembly workability.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves insulation performance, minimizes storage space loss, enhances cooling efficiency, and allows for independent temperature control of compartments, while maintaining safety and environmental compliance.

Implementation Method 1

refrigerators cool the inside of the storage space by using cool air generated by being heat-exchanged with a refrigerant circulated through a refrigeration cycle

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a first insulation member disposed on a rear surface of the rear plate; a second insulation member spaced apart from the first insulation member and disposed on a front surface of the inner case

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS11415356B2Refrigerator
Publication Date: 2022.08.16 LG ELECTRONICS INC
  • US11415356B2 patent drawing
  • US11415356B2 patent drawing
  • US11415356B2 patent drawing

AI summary

A refrigerator includes a cabinet, an evaporator, an evaporator cover module, and a cold air supply module configured to communicate with the evaporator cover module. The evaporator cover module includes a rear plate that has a planar shape and that defines the surface of the storage space, a first insulation member located at a rear surface of the rear plate, and a second insulation member spaced apart from the first insulation member and located at a front surface of the inner case. The first insulation member and the second insulation member define a heat-exchange space configured to accommodate the evaporator between the first insulation member and the second insulation member.