Refrigerator Door Handle Locking for Hidden Fastener Attachment

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Solution Overview

Problem

Existing refrigerator door attachment methods, such as those using screws, are aesthetically unappealing as they leave visible fasteners, and may not provide a secure or robust connection.

Innovation Solution

A method for attaching a handle to a refrigerator door using a locking member with threaded and channel connectors, where the handle is secured through insert portions and a set screw that is hidden from view, with the interior space filled with foam insulation to encapsulate the locking member, ensuring a secure and visually appealing attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If screws or visible fasteners are used to attach the handle to the refrigerator door, then the attachment is secure and robust, but the appearance is aesthetically unappealing with visible fasteners

Engineering Contradiction:
Improveattachment securityVSAvoidaesthetic appearance
Core Design Contradiction:
StrengthVSShape

Solution Approach 1:

The fastener is extracted from the visible exterior and relocated to the interior space of the door. The locking member extends through the interior space to engage the handle, with the fastener engaging the locking member from inside the door, completely hiding the fastening mechanism from external view while maintaining secure attachment

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The locking member serves as an intermediary element that bridges the interior and exterior of the door. It extends through the interior space to provide engagement points for both the handle and the fastener, enabling the fastener to secure the handle from the interior without being visible from the exterior

Inventive Principle:
Principle #24Intermediary (Mediator)

2Shape

If a hidden fastening system is used to improve aesthetics, then the appearance is aesthetically pleasing, but the attachment may not be secure or robust

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidattachment security
Core Design Contradiction:
ShapeVSStrength

Solution Approach 1:

The attachment system is segmented into multiple functional components: the locking member with threaded opening and channel, the handle with insert portions, and the fastener. This segmentation allows each component to perform its specific function - the locking member provides structural engagement, the fastener provides secure fastening, and the foam provides additional anchoring - collectively achieving both aesthetic appearance and secure attachment

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The attachment system combines multiple materials and mechanisms: the locking member (metal or plastic), the fastener (screw), the adhesive layer, and the foam insulation material. This composite approach integrates mechanical fastening, adhesive bonding, and foam encapsulation to achieve robust attachment while maintaining aesthetic appearance

Inventive Principle:
Principle #40Composite materials

3Stability of the object's composition

If the interior space is filled with foam insulation to encapsulate the locking member, then the locking member is securely positioned, but the complexity of the assembly process increases

Engineering Contradiction:
Improvelocking member positioningVSAvoidassembly process complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The foam insulation serves dual purposes: it provides thermal insulation for the door and simultaneously encapsulates and secures the locking member in position. This merging of functions eliminates the need for separate positioning mechanisms or additional fastening elements, simplifying the overall assembly process while achieving stable locking member positioning

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method provides a secure and aesthetically pleasing attachment of the handle to the refrigerator door, hiding the fastener and ensuring a robust connection without visible screws, while the foam insulation secures the locking member in place.

Implementation Method 1

The locking member may be adhesively secured to the inner surface of the front sheet

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

The interior space of the refrigerator door may be filled with foam insulation that at least partially encapsulates the locking member

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Implementation Method 3

A fastener is inserted through the first opening in the edge surface, and the fastener engages the first connector of the locking member and the second insert portion of the handle to thereby secure the second insert portion of the handle to the locking member

Methodology Applied
Scientific EffectMechanical fastening: Mechanical Fastener

Data Source

PatentUS9945151B2Invisible handle locking system
Publication Date: 2018.04.17 WHIRLPOOL CORP
  • US9945151B2 patent drawing
  • US9945151B2 patent drawing
  • US9945151B2 patent drawing

AI summary

A refrigerator door includes a handle that is secured to the door utilizing connectors at first and second ends of the handle. The connectors do not have exposed screws, thereby improving the appearance of the refrigerator door.