Refrigerator Heat Accumulator Using Subzero Phase-Change Medium

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Solution Overview

Problem

Refrigeration appliances face inefficiencies in maintaining a temperature range above 0°C due to the deformation of flexible walls in heat storage tanks, affecting heat transfer and compressor performance, especially when using water as a storage medium that expands upon freezing.

Innovation Solution

Employing a storage medium with a melting temperature below 0°C, such as an aqueous solution of ethylene glycol or urea, which acts as a heat accumulator during evaporator operating phases, maintaining high vapor pressure and reducing pressure differences for the compressor, while being encapsulated in capsules for stability and ease of manufacturing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If water is used as a storage medium in a heat storage tank with flexible walls, then the tank can accommodate volume changes during freezing, but the wall deformation affects heat transfer between the evaporator and the heat accumulator

Engineering Contradiction:
Improvevolume accommodation during freezingVSAvoidheat transfer effectiveness
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The storage medium is divided into multiple capsules distributed throughout the heat accumulator, allowing each capsule to expand independently upon freezing without causing overall deformation of the heat accumulator structure, thus maintaining stable heat transfer surfaces

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a rigid or semi-rigid heat accumulator structure as an intermediary between the evaporator and the storage medium, decoupling the volume expansion of water during freezing from the heat transfer surface, thereby preventing deformation-induced heat transfer degradation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If the evaporator cools down significantly during operating phases, then cooling capacity is increased, but the vapor pressure of the refrigerant decreases and compressor workload increases

Engineering Contradiction:
Improveevaporator cooling capacityVSAvoidcompressor energy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The heat accumulator is pre-chilled during idle phases by absorbing heat from the evaporator, so that at the beginning of each operating phase, the evaporator starts from a higher temperature, maintaining higher vapor pressure and reducing compressor workload during the critical initial cooling period

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The storage medium undergoes phase transition (freezing/melting) to store and release heat at constant temperature, providing thermal buffering that stabilizes evaporator temperature and prevents excessive cooling that would otherwise occur during operating phases

Inventive Principle:
Principle #36Phase transitions

3Temperature

If the melting temperature of the storage medium is lowered to maintain effect during evaporator operation, then vapor pressure is maintained, but the defrosting process is prolonged

Engineering Contradiction:
Improvevapor pressure maintenanceVSAvoiddefrosting duration
Core Design Contradiction:
TemperatureVSLoss of time

Solution Approach 1:

The patent optimizes the melting temperature parameter of the storage medium to be just below 0°C, which is sufficient to maintain effective vapor pressure during evaporator operation while ensuring complete melting occurs before the evaporator temperature rises above 0°C during idle phases, thus avoiding prolonged defrosting

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances refrigeration efficiency by maintaining high vapor pressure during evaporator operation, reducing compressor workload, and minimizing defrosting duration, allowing for effective cooling and reduced energy consumption.

Implementation Method 1

a heat accumulator which is assigned to the evaporator and contains a storage medium which in Operating and idle phases of the evaporator changes its state of aggregation

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

the use of a storage medium with a melting temperature below 0°C enables a significant increase in efficiency

Methodology Applied
Scientific EffectLatent heat: Latent Heat

Implementation Method 3

an evaporator which is arranged in thermal contact with the storage chamber

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 4

reduces the pressure difference against which a compressor has to work in order to condense the refrigerant again

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 5

a compressor has to work in order to condense the refrigerant again

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentEP2686624B1Refrigerator comprising a heat accumulator
Publication Date: 2015.08.05 BSH HAUSGERATE GMBH
  • EP2686624B1 patent drawingFigure 1~3
  • EP2686624B1 patent drawingFigure 4~5

AI summary

The invention relates to a refrigerator, especially a household refrigerator, comprising a storage chamber (3) for chilled goods, an evaporator (5) arranged in thermal contact with the storage chamber (3), operating intermittently in order to maintain the storage chamber (3) within a pre-determined temperature range, and a heat accumulator (10) associated with the evaporator (5), said heat accumulator containing an accumulation medium (12) that respectively changes its state of aggregation in operating and idle phases of the evaporator (5). In said refrigerator, the pre-determined temperature range of the storage chamber (3) is above 0?C and the melting temperature of the accumulation medium (12) is below 0?C.