Refrigerator Door Hinge Height Locking to Prevent Air Leakage

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Solution Overview

Problem

Conventional refrigerator door hinge apparatuses suffer from installation errors and air leakage due to improper positioning of the door, leading to inefficient temperature maintenance and increased power consumption.

Innovation Solution

A door hinge apparatus with a hinge body and screw hole system that allows height control of the hinge shaft through rotation, combined with a selective rotation preventing unit to fix or release the hinge shaft, ensuring precise door positioning and minimizing air leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the hinge shaft is fixedly coupled to the hinge body by caulking, then the structure is simple, but installation errors cause improper door positioning and air leakage

Engineering Contradiction:
Improveease of manufactureVSAvoidreliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The hinge shaft is designed with a threaded portion that allows it to be rotatably coupled to the hinge body through a threaded hole, enabling height adjustment by rotation. This dynamic coupling replaces the fixed caulking connection, allowing the door position to be precisely adjusted to eliminate gaps and prevent air leakage while maintaining manufacturing simplicity.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If the hinge shaft height is adjustable by rotation, then the door positioning precision is improved, but the hinge shaft may rotate during door operation causing position changes

Engineering Contradiction:
Improvemanufacturing precisionVSAvoidstability of the object's composition
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

A locking mechanism is provided that can lock the hinge shaft at the adjusted height position. This preliminary locking action prevents the hinge shaft from rotating during subsequent door operations, maintaining the precisely adjusted door position and preventing air leakage while preserving the ability to readjust when needed.

Inventive Principle:
Principle #10Preliminary action

3Stability of the object's composition

If the hinge shaft is locked to prevent rotation, then the door position stability is improved, but the ability to adjust for installation errors is reduced

Engineering Contradiction:
Improvestability of the object's compositionVSAvoidadaptability or versatility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The locking mechanism is designed to be releasable, allowing the hinge shaft to be unlocked and re-adjusted when installation errors are detected. This dynamic locking system provides both stability during normal operation and adaptability during installation, enabling the door position to be precisely optimized while maintaining stability during use.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS7490384B2Door hinge apparatus of refrigerator
Publication Date: 2009.02.17 LG ELECTRONICS INC
  • US7490384B2 patent drawing
  • US7490384B2 patent drawing
  • US7490384B2 patent drawing

AI summary

A door hinge apparatus of a refrigerator comprises a hinge body having a screw hole and mounted at a refrigerator body, a hinge shaft coupled to the screw hole of the hinge body so that a height thereof can be controlled by a rotation and for rotation-supporting a refrigerator door, and a selective rotation preventing unit for selectively fixing or releasing the hinge shaft. As the refrigerator door is always located at a position to sufficiently cover a freezing chamber or a cooling chamber of a refrigerator at the time of assembling or using the refrigerator door, cold air inside the freezing chamber or the cooling chamber is prevented from being leaked to outside through the refrigerator door.